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Learn CNC Rapid Prototype in 5 Minutes: How fast cnc machining works?

2020-07-06

What are the pros and cons of prototype cnc machining services?

CNC Rapid Prototype

CNC Rapid Prototype meaning and explanation

In CNC Rapid Prototype, CNC stands for Computer Numerical Control. It means that a program has fabricated under computer instruction. It is a design which has created by CAD (Computer Aided Design) software.

Furthermore, CNC machine totally works according to the instructions giving by a computer. It cannot perform any task without help of computer.  And it works under full control of software, named Computer Aided Design (CAD).

In CNC machining, engineers use computer inputs to control the machining tools and devices.

Such as:

  • เครื่องกลึง

Manufacturers use CNC machining in various technologies and industries for a huge variety of prototypes and ultimate parts.

What is rapid prototype and CNC Rapid Prototype?

The rapid prototyping is a process in which engineers fabricate the parts and prototypes in a rapid manner. This process is very effective and affordable. And in the CNC machining, we get better finished products with low cost as well as in short time period.

Furthermore, it is also the key of success in the development of any product.

What is G-code in CNC machining and Prototyping?

In the process of ต้นแบบอย่างรวดเร็วของ CNC, manufacturers start CNC machining and prototyping with the help of 3D designs. And a computer can easily translate it into a series of instructions. Thus, engineers often call this series of instructions, a G-code.

In CNC machining all the machines work under the rules of G-code. All CNC machines have to work strictly according to this G-code.

Hence, all CNC machines and rapid prototype has to perform all tasks under this G-code. In this way all CNC machines and rapid prototypes exactly know where and when to perform and cut the machining independently.

This process is low cost as well as time saving. So, ต้นแบบอย่างรวดเร็วของ CNC is very effective in both cases.

On the other hand, by use of traditional machining, engineers have to use skilled machinist. And have to cut the work-piece by handmade operated cutting instruments.

Why engineers use ต้นแบบอย่างรวดเร็วของ CNC most widely?

CNC machining and rapid prototyping are widely used manufacturing procedures. Because they have following best features, like:

  • Accuracy
  • Versatility
  • Consistency
  • Wide range of compatible materials.

Furthermore, as we know that aluminum is using most commonly in most CNC machines. But manufacturers are using several other materials, like:

  • Plastics

How do ต้นแบบอย่างรวดเร็วของ CNC benefits in various industries?

Nowadays, CNC rapid prototyping is providing various benefits in all industries. And it has now become an essential part in almost every field of industries. Here we are providing you a complete and authentic list of various industries.

CNC Rapid Prototype manufacturers

It will guide you that how CNC rapid prototyping have used on regular basis.

And these industries are:

  • ยานยนต์
  • Dental
  • Electronics
  • Firearms
  • Aerospace
  • Construction
  • Agriculture

Here are some more industries where engineers use it. These are:

  • Manufacturing of all types
  • Publishing
  • Hospitality
  • Metalwork
  • Production
  • Military
  • Transportation

When you invest in the CNC rapid prototype procedure it will assist you in two ways.

Such as:

  1. It will obviously reduce the risk of time-consuming
  2. It will also reduce more expensive mistakes.

Furthermore it will benefit in following ways

Now you will know that CNC rapid prototyping is also a reasonable option for various low budget and low volume projects of production. It is beneficial for low volume projects like if a consumer demands for 100 or 1000 units of samples.

Then CNC rapid prototyping can be a best choice for engineers. Because it’s best technique of "on-demand" manufacturing can easily deal with these sorts of needs.

Moreover, if a consumer demands for a metal or plastic prototype for its low volume manufacturing project. In such situations CNC rapid prototyping is a perfect and reliable process.

What are advantages of CNC rapid Prototype?

There are several reasons which explain the advantages of CNC rapid prototype.

And it includes the following:

  • Part quality
  • Production speed
  • Material options
  • Similarity of the final part.

From file to prototype:

The largest advantage of CNC rapid prototyping is "CNC" and it is its essential element. Because CNC is   actually a digital procedure and it also assists to create a computer file. And a digital 3D design is as same as the machined prototype. Hence, this design will later help the engineers in order to fabricate the part which has finalized.

Moreover, by using 3D design in CNC rapid Prototype, manufacturers can do rapid and exact changes in their designs. But if there are any flaws in the last or final product, then engineers can easily change it. They have just to go back in the prototype fabrication process.

And here they can make the desired changes to create a perfect design. They can compare all the versions to create a perfect CNC rapid prototyping. And conveniently can test the final result of the product.

What other benefits CNC rapid prototyping provides?

Quality and consistency

As we know that computer is a machine, and it can create problems for engineers at any stage. But CNC machines instructed by CNC rapid Prototype never create any type of flaws. It will work strictly under CNC instructions.

But when manufacturers depend on the prototyping procedures done by human skills, it can cause some errors. Although, prototyping under human instructions are best in results but CNC machines guaranty the consistency.

Furthermore, if engineers develop a perfect CNC rapid prototyping, they can apply it on various products. Hence prototyping offers great benefits and quality. And it also saves you to do the same task again and again.

Range of strong materials

In certain conditions, if prototyping has performed without a mechanical purpose. Then this will be suitable for 3D printing. It will assist in two ways:

  1. Short space of time
  2. Cost very little.

Here we are giving you various material options for ต้นแบบอย่างรวดเร็วของ CNC for best results.

Engineers can not only use a huge variety of metals in CNC rapid prototyping. But they can also use very strong and lasting metals.

Moreover, a list is given bellow for your guidance.

Metals Plastics
Aluminum ABS
Magnesium PS
Stainless Steel PP
Titanium POM
Brass PAGF30
Steel PC
Zinc PMMA
Copper Teflon
Bronze PCGF30

 

ความคล้ายคลึงกับส่วนสุดท้าย

นี่เป็นอีกหนึ่งประโยชน์ที่สำคัญและจำเป็นอย่างยิ่งของการสร้างต้นแบบอย่างรวดเร็วของ CNC มีความสามารถในการสร้างต้นแบบที่เหมือนกับผลิตภัณฑ์ขั้นสุดท้าย ดังนั้นการใช้ต้นแบบเหล่านี้ผู้ผลิตจึงไม่จำเป็นต้องสร้างแบบขั้นสุดท้าย

เนื่องจากต้นแบบอย่างรวดเร็วของ CNC  นั้นเหมือนกับผลิตภัณฑ์ขั้นสุดท้าย นอกจากนี้สิ่งอำนวยความสะดวกที่การสร้างต้นแบบประเภทนี้มีให้คุณไม่สามารถบรรลุได้จากการสร้างต้นแบบอื่น ๆ

ขึ้นอยู่กับประเภทของวัสดุที่วิศวกรใช้ในการสร้างต้นแบบ ดังนั้นจะช่วยให้ผู้ผลิตสามารถออกแบบขั้นสุดท้ายได้สองวิธีเช่น:

  • มันคุ้มค่า
  • ช่วยประหยัดเวลา

นอกจากนี้เมื่อผู้ผลิตใช้การสร้างต้นแบบอย่างรวดเร็วด้วย CNC พวกเขาสามารถบรรลุเป้าหมายการผลิตได้อย่างง่ายดาย เนื่องจากการใช้การสร้างต้นแบบอย่างรวดเร็วของ CNC พวกเขาจึงต้องทำการเปลี่ยนแปลงเล็กน้อยเพื่อสร้างการออกแบบขั้นสุดท้าย

What are some disadvantages of อะไรบ้าง?

แม้ว่าการสร้างต้นแบบอย่างรวดเร็วของ CNC จะมีประโยชน์มากมาย แต่ก็มีข้อเสียเช่นกัน

และสิ่งเหล่านี้คือ:

  • แพงกว่าการพิมพ์ 3 มิติCNC Rapid Prototype Suppliers

§ วัสดุของเสีย

เรากำลังให้รายละเอียดข้อเสียข้างต้น

แพงกว่าการพิมพ์ 3 มิติ

เป็นข้อบกพร่องที่ใหญ่มากของการสร้างต้นแบบนี้ซึ่งเป็นหนึ่งในกระบวนการที่มีราคาสูง เนื่องจากต้องใช้เครื่องจักรขนาดใหญ่รวมถึงการดูแลของมนุษย์ที่ใหญ่ขึ้น ถือเป็นข้อเสียเปรียบหลักเมื่อเปรียบเทียบกับเครื่องพิมพ์สามมิติ

Furthermore, the price of machine able metals which engineers use in CNC rapid prototype is also very high. So, it is basically a major cause that manufacturers choose the other processes of prototyping. It is a fact that cost really affects the huge businesses.

Waste material

In this type of prototyping, manufacturers require a large amount of machining material. Because a big amount of material is wasted when process is holding. Hence, engineers need a large amount of metals. And it will definitely cost more than any other prototyping procedure.

สรุป: ชิ้น

No doubt that CNC rapid prototyping has some drawbacks but regardless it. ต้นแบบอย่างรวดเร็วของ CNC is cost effective. And for larger volumes of orders it is very effective.  Furthermore, they are so complete in processing that they do not have to prototype for the final designs.

ดังนั้นชิ้นCNC rapid prototyping is much better than 3D printers.

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