How much Деталі для автоматичного штампування Cost? (Equipment selection for tooling Manufacturing)

Деталі для автоматичного штампування are common in engineering, shipbuilding, aircraft construction. Only earlier we used to carry it manually. In addition, the method gained wide popularity. Because it was possible to make everything - from a small, insignificant part, to an airplane wing.

Сучасні технології та обладнання дозволяють здійснювати автоматичне штампування металу . Цей процес має ряд переваг, про які ми поговоримо нижче.

Що таке деталі для автоматичного штампування?

Існує два методи обробки металу:

1. холод і
2. гарячий

Як правило, холодна ковка є поширеною у виробництві:

• корпуси машин
• частини літака
• та інші одиничні або багатосерійні деталі.

До переваг холодного штампування можна віднести економічну ефективність витратних матеріалів. Більше того, це збільшує можливість виготовлення деталей, які абсолютно будуть відповідати один одному, і високу ефективність виробництва.

Деталі для автоматичного штампування  - це технологічний процес, який ми використовуємо для виготовлення металевих листів об’ємом до 4 мм. Більш того, під час роботи матеріал піддається сильному нагріванню. І тоді спеціальні машини несуть процес.

Як працює автоматичне тиснення?

Automatic metal stamping according to customer's drawings allows you to create products of original configuration and shape in a single version and multi-batch. Thanks to automatic stamping, the parts are exactly the same. Similarly, the error can be a maximum of 0.05 mm.

Technological processes of metal stamping:

1. The two pieces of sheet metal work in a straight or curved line.
2. Notching. Subsequently, notches and cuts work on the metal without disturbing the overall integrity of the sheet.
3. Simultaneously, the process is designed to work with the edges of the sheet. In addition, we peel off and waste the unnecessary parts.
4. Punching. Деталі для автоматичного штампуванняprocess with one or more holes. Hence, a pattern or pattern appears.
5. Cutting down. A closed loop is made inside the metal blank and a whole fragment is removed along it. In this case, the entire part remains closed.
6. It is a decorative element that allows you to correct irregularities in the metal sheet and smooth the ends.
7. Cones appear on the metal surface, in other words, breaks, but without cutting off the metal layer.

How much Auto Stamping Parts Cost?

The most frequently asked and popular question: "How much does a stamped part cost?"

To calculate the cost of manufacturing, you need to add the following components:

• material cost + shipping cost / useful output (pcs),
• cost of design documentation + cost of a stamp + cost of commissioning / estimated life of a stamp,
• Вартість середнього та дрібного ремонту марки + вартість запчастин. Більше того, він також включає / кількість деталей, виготовлених від сервісу до сервісу,
• Більше того, зміна вартості / швидкості виробництва.
• Інформація для клієнтів

1. Як правило, для масового виробництва металевих виробів потрібні технології, сировина, обладнання та оснащення.
2. а) Технологія - ми будемо розвиватися,
3. б) сировина - ми будемо купувати,
4. в) обладнання - на складі,
5. г) обладнання - ми розробимо і замовимо.
6. Ми працюємо, використовуючи ваші інструменти, і можемо виготовити власні.

Розробка технології автоматичного штампування

This is the very first stage of Деталі для автоматичного штампування. Furthermore, here the cost of the part depends. At this stage, you need to clearly understand your monthly need. Based on many years of experience, we will develop the most optimal manufacturing technology for the parts you need according to the criteria "need - terms - price - quality".

At the moment, for cold stamping of parts, you can select the required steel grade: cold-rolled, hot-rolled, cold-worked, stainless, etc. Moreover, there is cretion of waste during the production of steel products. Unlike foundries, this waste cannot be recycled locally and must be disposed of. Therefore, we include the costs of disposal in the price of the products.

• Metal waste from production can range from 3 to 80%.
• Material selection - steel grade Material selection - steel grade

Equipment selection for Auto Stamping Parts

For the production of products based on the technology, equipment is selected taking into account:

• the steel grade
• the size of the workpiece
• the permissible force of the forging and
• Pressing equipment and the size of the finished product.

Production of documentation

For the manufacture of dies, design documentation is required - drawings. Similarly, the term for the development of design documentation is 3-4 weeks. The cost of a set of drawings for a stamp depends on the project.

Moreover, the development of design documentation is an important process. Therefore, we recommend checking cost of the forming equipment.

Tooling (stamp) manufacturing

For the manufacture of tooling (stamp), it is enough for us to receive a drawing or a sample of the part from you. Furthermore, you can allocate the cost of Деталі для автоматичного штампування. For the manufacture of large batches of products on an ongoing basis, it is necessary to have at least two sets of dies. Subsequently, it is in order to ensure the required volumes of products. Moreover, it is to exclude downtime in the event of their breakdown.

How to even approximately understand the cost of Auto Stamping Parts? 

Generally, the more complex the part, the larger the holes in it, the larger its size - the higher the cost of the stamp.

In addition, the term for making a stamp is from 1 month, the term for debugging a stamp is up to 2 weeks

Service stamps

Stamps are equipment that undergoes a high operational load and require regular maintenance:

• Огляд
• replacement of parts

Generally, small and medium repair of dies is done according to operating time and if necessary. The Деталі для автоматичного штампування production facility carries on-site operations. Similarly, it includes:

• disassembly
• fault finding
• replacement of wear parts
• sharpening of cutting surfaces
• demagnetization and assembly

Advantages of Descartes punching scanner-positioner

Improving punching efficiency:

• reduction in the cost of procurement
• Moreover, it increases in productivity (maximum positioning speed 50,000 mm / min).

Saving material:

• 5 times more parts from one metal volume,
• Hence, reduction of waste by 2.5 times,
• The possibility of stamping from illiquid blanks.

Savings on wages up to 9 times:

• One person can serve 3 presses.

Reducing the price of stamps by 30%:

• Moreover, you can use 2-column and non-column dies,
• Stamps without guides, stepping knives and catchers.

Occupational Safety and Health:

• The presence of a person directly near the press is not required.

Brief Description of Auto Stamping Parts Scanner-Positioner Assemblies

1. High strength frame

Деталі для автоматичного штампування includes the high-strength, full-size frame. Similarly, it comes with high-tech welding. Moreover, it can withstand loads of up to 63 tons, ensuring stable and reliable operation.

Stamp frame Descartes   Stamp frame Descartes

2. Technology of compensation of unevenness of the workpiece

Generally, the roller can freely follow the curvature of the sheet surface. To compensate for unevenness of the sheet during travel, the drive rollers have a vertical stroke.