What are the pros and cons of prototype cnc machining services?

CNC Rapid Prototype meaning and explanation

에서 CNC Rapid Prototype, CNC stands for Computer Numerical Control. It means that a program has fabricated under computer instruction. It is a design which has created by 치사한 사람 (Computer Aided Design) software.

Furthermore, CNC machine totally works according to the instructions giving by a computer. It cannot perform any task without help of computer.  And it works under full control of software, named Computer Aided Design (CAD).

In CNC machining, engineers use computer inputs to control the machining tools and devices.

Such as:

• 선반

Manufacturers use CNC machining in various technologies and industries for a huge variety of prototypes and ultimate parts.

What is rapid prototype and CNC Rapid Prototype?

The rapid prototyping is a process in which engineers fabricate the parts and prototypes in a rapid manner. This process is very effective and affordable. And in the CNC machining, we get better finished products with low cost as well as in short time period.

Furthermore, it is also the key of success in the development of any product.

What is G-code in CNC machining and Prototyping?

In the process of CNC rapid prototype, manufacturers start CNC machining and prototyping with the help of 3D designs. And a computer can easily translate it into a series of instructions. Thus, engineers often call this series of instructions, a G-code.

In CNC machining all the machines work under the rules of G-code. All CNC machines have to work strictly according to this G-code.

Hence, all CNC machines and rapid prototype has to perform all tasks under this G-code. In this way all CNC machines and rapid prototypes exactly know where and when to perform and cut the machining independently.

This process is low cost as well as time saving. So, CNC rapid prototype is very effective in both cases.

On the other hand, by use of traditional machining, engineers have to use skilled machinist. And have to cut the work-piece by handmade operated cutting instruments.

Why engineers use CNC rapid prototype most widely?

CNC machining and rapid prototyping are widely used manufacturing procedures. Because they have following best features, like:

• Accuracy
• Versatility
• Consistency
• Wide range of compatible materials.

Furthermore, as we know that aluminum is using most commonly in most CNC machines. But manufacturers are using several other materials, like:

• Plastics

How do CNC rapid prototype benefits in various industries?

Nowadays, CNC rapid prototyping is providing various benefits in all industries. And it has now become an essential part in almost every field of industries. Here we are providing you a complete and authentic list of various industries.

It will guide you that how CNC rapid prototyping have used on regular basis.

And these industries are:

• 자동차
• Dental
• Electronics
• Firearms
• Aerospace
• Construction
• Agriculture

Here are some more industries where engineers use it. These are:

• Manufacturing of all types
• Publishing
• Hospitality
• Metalwork
• Production
• Military
• Transportation

When you invest in the CNC 래피드 프로토 타입에procedure it will assist you in two ways.

Such as:

1. It will obviously reduce the risk of time-consuming
2. It will also reduce more expensive mistakes.

Furthermore it will benefit in following ways

Now you will know that CNC rapid prototyping is also a reasonable option for various low budget and low volume projects of production. It is beneficial for low volume projects like if a consumer demands for 100 or 1000 units of samples.

Then CNC rapid prototyping can be a best choice for engineers. Because it’s best technique of "on-demand" manufacturing can easily deal with these sorts of needs.

Moreover, if a consumer demands for a metal or plastic prototype for its low volume manufacturing project. In such situations CNC rapid prototyping is a perfect and reliable process.

What are advantages of CNC rapid Prototype?

There are several reasons which explain the advantages of CNC rapid prototype.

And it includes the following:

• Part quality
• Production speed
• Material options
• Similarity of the final part.

From file to prototype:

The largest advantage of CNC rapid prototyping is "CNC" and it is its essential element. Because CNC is   actually a digital procedure and it also assists to create a computer file. And a digital 3D design is as same as the machined prototype. Hence, this design will later help the engineers in order to fabricate the part which has finalized.

Moreover, by using 3D design in Rapid Prototype이, manufacturers can do rapid and exact changes in their designs. But if there are any flaws in the last or final product, then engineers can easily change it. They have just to go back in the prototype fabrication process.

그리고 여기에서 원하는대로 변경하여 완벽한 디자인을 만들 수 있습니다. 모든 버전을 비교하여 완벽한 CNC 래피드 프로토 타이핑을 만들 수 있습니다. 그리고 제품의 최종 결과를 편리하게 테스트 할 수 있습니다.

CNC 래피드 프로토 타이핑이 제공하는 다른 이점은 무엇입니까?

품질과 일관성

우리가 알고 있듯이 컴퓨터는 기계이며 모든 단계에서 엔지니어에게 문제를 일으킬 수 있습니다. 그러나 CNC Rapid Prototype이 어떤 유형의 결함도 만들지 않습니다. CNC 지침에 따라 엄격하게 작동합니다.

그러나 제조업체가 인간의 기술에 의해 수행되는 프로토 타이핑 절차에 의존하면 약간의 오류가 발생할 수 있습니다. 인간의 지시에 따라 프로토 타이핑하는 것이 최상의 결과이지만 CNC 기계는 일관성을 보장합니다.

Furthermore, if engineers develop a perfect CNC rapid prototyping, they can apply it on various products. Hence prototyping offers great benefits and quality. And it also saves you to do the same task again and again.

Range of strong materials

In certain conditions, if prototyping has performed without a mechanical purpose. Then this will be suitable for 3D printing. It will assist in two ways:

1. Short space of time
2. Cost very little.

Here we are giving you various material options for CNC rapid prototype for best results.

Engineers can not only use a huge variety of metals in CNC rapid prototyping. But they can also use very strong and lasting metals.

Moreover, a list is given bellow for your guidance.

Metals	Plastics
알류미늄	ABS
마그네슘	PS
Stainless Steel	PP
Titanium	POM
Brass	PAGF30
Steel	PC
Zinc	PMMA
구리	Teflon
Bronze	PCGF30

 

Similarity to final parts

This is another very important and essential benefit of CNC rapid prototyping.  It has the ability to fabricate the prototypes that are same as of the final products.  Hence, using these prototypes, manufacturers have no need to create the final designs.

As CNC rapid prototype is same to the end product. Furthermore, the facility which this type of prototyping offers you, it cannot be attained from any other prototyping.

It depends on the type of material which engineers are using in prototyping. Hence, it will help the manufacturers to fabricate the final designs in two ways, like:

• It is cost effective
• It saves the time.

또한 제조업체가 CNC 래피드 프로토 타이핑을 사용하면 목표 생산에 매우 쉽게 도달 할 수 있습니다. CNC 래피드 프로토 타이핑을 사용하기 때문에 최종 설계를 제작하기 위해 거의 변경하지 않아도됩니다.

What are some disadvantages of ?

CNC 래피드 프로토 타이핑에는 많은 이점이 있지만 몇 가지 단점도 있습니다.

그리고 이것들은 :

• 3D 프린팅보다 비싸다

§ 폐기물

여기에서는 위의 단점에 대한 세부 정보를 제공합니다.

3D 프린팅보다 비싸다

고가 프로세스 중 하나라는 것은이 프로토 타이핑의 매우 큰 결함입니다. 왜냐하면 큰 기계와 더 큰 인간 감독이 필요하기 때문입니다. 3D 프린터와 비교할 때 가장 큰 단점입니다.

또한 엔지니어가 CNC 래피드 프로토 타입에도 매우 높습니다. 따라서 기본적으로 제조업체가 다른 프로토 타이핑 프로세스를 선택하는 주요 원인입니다. 비용이 거대 기업에 실제로 영향을 미치는 것은 사실입니다.

폐기물

이러한 유형의 프로토 타이핑에서 제조업체는 많은 양의 가공 재료를 필요로합니다. 공정이 진행 중일 때 많은 양의 재료가 낭비되기 때문입니다. 따라서 엔지니어는 많은 양의 금속이 필요합니다. 그리고 다른 프로토 타이핑 절차보다 비용이 더 많이들 것입니다.

결론:

No doubt that CNC rapid prototyping has some drawbacks but regardless it. CNC rapid prototype is cost effective. And for larger volumes of orders it is very effective.  Furthermore, they are so complete in processing that they do not have to prototype for the final designs.

Hence, CNC rapid prototyping is much better than 3D printers.