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Protótipo Rápido CNC

25/05/2020

Protótipo Rápido CNC

O idioma da prototipagem rápida costuma ser confundido por muitas pessoas com a manufatura aditiva ou impressão 3D. No entanto, como o nome valida, o Protótipo Rápido é simplesmente um método de fabricação de peças de maneira econômica e rápida. Protótipos são modelos usados ​​para verificar, avaliar e testar um novo design antes de prosseguir para o estágio subsequente de expansão do produto. O protótipo rápido não é apenas acessível, mas também amplamente disponível como resultado de um recente avanço na tecnologia de impressão 3D. No entanto, existem vários tipos de técnicas de protótipo rápido que, em alguns casos, provaram ser mais vantajosas em relação à impressão 3D.

For example, CNC rapid prototype machining produces better-finished products in addition to being the most time and cost-saving technique. These benefits are the ultimate objective of any modern product development process. Remember, the choice for the most appropriate process approach depends on which type of prototype you need. If, for instance, if you are looking forward to testing your design ideas in your studio or creating an identical prototype for engineers to access your products aesthetic characteristics. Moreover, it makes possible to scale and size of your identical prototypes, and then the CNC rapid prototype has manners of printing available.

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What is CNC rapid prototype, and how does it operate?

CNC is an abbreviation of the word Computer Numeric Control. It involves a set of different machines and a computer used to direct all interactions between the work pieces and the machining tools. Machining is a mechanical process that involves transforming a large amount of raw material into finished products—for instance, converting a large block into a final product through an appropriate content removing process. Such machines are computer-controlled and interact with work piece via a series of various codes known as M-codes or G-codes. These codes are generated using a commercially open software known as Computer-Aided Manufacturing software.

What are the benefits of CNC rapid prototype production?

It is true to say that CNC machines have greatly revolutionized most of the manufacturing industries in the 21st century. Some of the advantages of CNC machines include the following.

1. Matchless precision.

With CNC rapid prototype production capacity, all of your products' accuracy is fully guaranteed within a thousand divisions of an inch. The 3-axis machine is the main form of the CNC machine, which has its axis moving alongside the x, y, and z-axis when cutting various parts. The modern and advanced 5-axis machines have the capacity to spinning on both sides of the device, thus enhancing efficiency. The CNC's ability to create complex parts and with exceptionally tight tolerance to make accurate prototype and parts, thus making it suitable for both low and high volume productions.

2. It takes 24 hours production possible.

Unlike human workers, CNC rapid prototype production can work around the clock without taking breaks in-between and maintaining the highest accuracy and consistent quality. Such production makes it possible for the factory ability to produce in bulk, thus meeting the existing demand on its products within a shorter period and thus increasing its sales.

3. It makes it possible for scalability and mass production.

CNC rapid prototype machines are the ideal choices for bulk production of identical parts. Once the data is feed on the devices, they can run for 24 hours performing the same operation and without further instructions. For example, using CNC machines using CNC machined aluminum as the raw material for production makes it easy for your designs. You can adjust your prototype model size by your relevant factor without having to make so many wearisome calculations. All the figures you feed into your computer are automatically processed to your desired results within a second.

4. Enhanced production capacity

Com o uso de máquinas CNC multieixos, a produção de geometrias complexas e inatingíveis foi simplificada. Por exemplo, antes da introdução das máquinas de protótipo rápido CNC , a criação de peças e protótipos complicados teria que ser processada várias vezes, uma vez que as técnicas de usinagem tradicionais eram suscetíveis a muitas falhas. Além dos métodos de produção convencionais, muito desperdício de material antes da introdução das máquinas CNC. Ainda assim, agora esses desafios foram superados, tornando a produção mais econômica.

Consistência na produção

Conforme discutido acima, as máquinas de protótipo rápido CNC podem lidar com uma precisão excepcionalmente maior. Isso ocorre porque, uma vez que você atualiza os dados das máquinas de acordo com o seu projeto, nenhuma entrada de dados é necessária. Tal produção permite produzir corretamente peças idênticas sem qualquer diferença, o que era quase impossível de se conseguir com as técnicas tradicionais.

Melhor segurança no local de trabalho

Lembre-se de que qualquer fábrica tem o mandato de manter a segurança e a saúde de seu empregador como prioridade. Ao contrário dos métodos de produção tradicionais, as máquinas de protótipo rápido CNC têm uma probabilidade muito baixa de ocorrência de acidentes. Todas as máquinas CNC de protótipo rápido vêm com várias proteções para garantir a máxima proteção e ambiente de trabalho seguro para seus trabalhadores.

Produção multiuso

One benefit of using CNC machines is that you are not limited to a particular type of production. You have endless possibilities of output due to the advanced innovations and art features coming with CNC machines. For instance, CNC rapid prototype can perform operations that help you produce identical items with ease and accuracy. CNC Prototype machining services include;

Clear Optical Prototyping ServicesManufacturing of working prototypesIndustrial, automotive prototyping services

 Aluminum machining services

CNC rapid prototype production has brought about so many industrial revolutions globally. For instance, it has enabled the creation of outstanding quality products due to their advanced capabilities. Compared to the traditional production process, the CNC rapid prototype technology has enabled the manufacturers to produce sophisticated geometries within the shortest time possible, lower production cost, and much more excellent repeatability. The cost of mass production is one of the significant transformations that CNC machines have made it possible in the modern industrial world. With the increase in the demand for the prototype in contemporary production, CNC rapid prototype machines have proven to be the best option for factories conduction such operations. Such production is made attainable because prototypes can be made using identical material and process.

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