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How can we avoid deformation in Aluminum machining part?

2020-07-06

Learn Machining of Aluminum Alloys

Aluminum machining part

Why aluminum is used in Pieza de mecanizado de aluminio?

Pieza de mecanizado de aluminio has considered essential in advanced machining projects. Designers consider aluminum metal to be the best for CNC machining projects. Because it has lots of features.

It is one of the most powerful metals. And because of this feature designers consider it a complete metal in every respect for mechanical parts. Because this metal is highly resistant to corrosion.

Por lo tanto, debido a sus altas características, los fabricantes lo están utilizando en la mayoría de las industrias de mecanizado de piezas. Las piezas de aluminio se han utilizado principalmente en las siguientes industrias. Como:

  • Aeroespacial
  • Automotor
  • Cuidado de la salud
  • Esferas de electrónica de consumo, etc.

Los fabricantes explican que el aluminio generalmente pertenece a la Pieza de mecanizado de aluminio . Básicamente es el mejor material de mecanizado. Porque tiene el mejor poder de mecanizado en comparación con cualquier otro metal.

Por lo tanto, se ha preferido como mejor material en la mayoría de las industrias de mecanizado. Consta de grandes prestaciones de mecánica y térmica. La razón detrás de esto es que el aluminio se  ha considerado mejor para dar forma.

Y los fabricantes lo consideran uno de los mejores metales en comparación con los siguientes:

  • magnesio
  • titanio
El aluminio tiene algunas características más. Me gusta:
  • Manejable
  • Ligero
  • Maleable
  • Soft
  • And a durable metal.

Hence, the color of this metal is dull grey and silver. But its color totally depends on its roughness quality. This metal is non-flammable.

How many types of grades of aluminum that engineers use in Pieza de mecanizado de aluminio? 

The type of aluminum grade totally relies upon the aluminum machining part. Each grade has its specific value and different features. By knowing the properties of different grades, engineers will be able to choose the aluminum grade of their desire.

Here we are providing you information about some types of aluminum grades with extra properties.

Aluminum 6061: It has following excellent features like:

  • Medium and high strength
  • Superb corrosion resistance on severe condition
  • Good toughness
  • Cold anodization
  • Great bending feasibility.

Aluminum machining part manufacturers

Hence, engineers use it for 5 axis CNC machining. It has excellent mechanical features along with great weld ability. So, these supreme features make it a best aluminum grade for tough Aluminum machining part.

  • Aluminum 7075: Although, it is not so familiar in comparison to 6061. but it is famous for its extraordinary power of fatigue. Manufacturers find it costly. So, it makes a good choice for following Tough parts:
  • Bicycle parts
  • Fuselages
  • Aircraft wings
  • Rock climbing kits.

This grade is also remarkable for corrosion resistance

Aluminum 2024: Engineers make use of this type of grade in aero sector and military.  Because it has features like:

  • High strength
  • Great weariness resistance

So, it is also reliable grade in Aluminum Machining part. But this grade is poor resistance of corrosion and it is not capable of being welded.

What are main advantages of Pieza de mecanizado de aluminio?

In this article we are explaining major advantages of aluminum CNC machining parts.

And these are:

  • Electrical conductivity
  • Machinability
  • Anodization potential
  • Strength-to-weight ratio
  • Corrosion resistance
  • Recyclability

Moreover, here is a detail description of each of above properties.

Electrical conductivity

Because the aluminum metal has the best electrical conductivity, so they are also very useful in electrical parts. But it is not good conductor in comparison to copper. Although pure aluminum has about 37.7 million siemens per meter conductivity. But it has more conductive power than stain.

Machinability

The basic reason, for which engineers use it, is because it is very easy to shape in machines. Furthermore, its benefits are significant also from the maker to the end user. It is very easy to cut it with the help of CNC machine tools.

And it can be cut accurately and more quickly because of its aluminum quality. Aluminio machining part takes less time in machining job. So, its procedure has the following properties:

  1. Extra cheaper
  2. Need less time of operating
  • Need less effort

Some more details are given below

Corrosion resistance

Different grades of aluminum have different endurance against corrosion. And luckily engineers use most durable aluminum in CNC machining. Such as, manufacturers has mostly used aluminum grade of 6061 for its great resistant quality. Because, powerful aluminum has some elements of copper, so it is possible that powerful aluminum have less corrosion resistant.

Strength-to-weight ratio

Aluminio machining part has two most beneficial properties. Such as:

  • Ligero
  • High-strength.

These two features make it most advantageous for vital parts used in the following industries. Like:

  • Automotor
  • Aeroespacial

Different kinds of aluminum grades handle different kinds of mechanic parts. Aluminum of 6061 grades is widely used for general parts. On the other hand, engineers use high-power aluminum grades of 7075 in marine applications and aerospace. All depends on the strength-to-weight ratio.

Anodization potential

Engineers use Pieza de mecanizado de aluminio in the consumer electronics industry. They use machined parts due to the properties of aluminum metal such as strength and light weight. Aluminum can be processed with the help of anodization.

Since the anodization process takes place after the machining work is finished. After all this process a piece of aluminum part has created which is physically and corrosion resistant.

Recyclability

Another great advantage of aluminum is that you can recycle it. This is extremely beneficial for engineers who want to reduce environmental pollution. And they want to earn something more than their expenditure.

So, in CNC machining a large amount of waste is generated while making chips out of the cutting tool. That can be processed later for many other uses.

How can we avoid deformation in Aluminum machining part?

As we know that aluminum is very important and basic industrial material. But it has a significant downfall. Because it has a high thermal expansion and has comparatively less hardness. So, it can cause deformation when manufacturers use it in machining thin part.

Furthermore, by taking various steps we can secure from deformation of these aluminum parts. And these useful steps are:

  1. Stratified multiple machining
  2. Mecanizado simétrico

Stratified multiple machining

Si alguna placa de aluminio consta de muchas cavidades en su superficie. Entonces, los ingenieros tienen la capacidad de torcer esta cavidad con la ayuda de la fuerza de destrucción.

Pero debe procesar todas las cavidades en un período de tiempo. Por lo tanto, puede deshacerse fácilmente de estos problemas de la Aluminio machining part with the help of Stratified multiple machining.

Mecanizado simétrico

Para las buenas piezas de aluminio, los  engineers should have to create dissolution of heat. In this way they can reduce the high rate of thermal deformation. Because it is very necessary to avoid severe concentration of heat.

¿Cómo pueden los ingenieros obtener un parámetro de corte adecuado?

Los ingenieros creen que al utilizar buenas máquinas, podemos obtener las mejores piezas de mecanizado. Y con una buena profundidad de corte podemos lograr este objetivo.

CNC milling can serve this purpose. Because it has the ability to increase speed and reduce cutting power in order to gets best Aluminum machining parts.

Moreover, by using these techniques you can get good cutting parameter.

Such as:

  • Milling and Drilling
  • Axis CNC Machining

Here we are providing detail about these techniques.

Milling and Drilling

In the procedure of milling, as engineers apply milling cutter to parts and cavity, it can cause heat, deformation and expansion. In order to avoid this problem, engineers prefer that process of drilling should be first. And then milling cutter should use for mill.

Aluminum machining part Suppliers

Axis CNC Machining

This process is rapid and safe for the purpose of designing complex sectors. It provides best aluminum machining part.  Because it can work in multiple directions. In this process, 5-axis machine has the ability to cut in five angles at the same time.

Conclusion: Pieza de mecanizado de aluminio

It is quite obvious that aluminum has many benefits like:

  • The best quality
  • Fantastic cutting process

The demands for aluminum machining parts are increasing rapidly. Many industrials are working on these projects in order to meet your needs. But research should be your first priority for best quality aluminum machining parts.

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