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알루미늄 가공 부품의 변형을 어떻게 피할 수 있습니까?

2020-07-06

Learn Machining of Aluminum Alloys

Aluminum machining part

Why aluminum is used in 알루미늄 가공 부품무엇입니까?

알루미늄 가공 부품 has considered essential in advanced machining projects. Designers consider aluminum metal to be the best for CNC machining projects. Because it has lots of features.

It is one of the most powerful metals. And because of this feature designers consider it a complete metal in every respect for mechanical parts. Because this metal is highly resistant to corrosion.

So, due to its high features, manufacturers are using it in most machining parts industries. Aluminum parts have mostly used in the following industries. Such as:

  • Aerospace
  • 자동차
  • Healthcare
  • Consumer electronics spheres, etc.

Manufacturers explain that aluminum generally belongs to the 알루미늄 가공 부품. It is basically a best machining material. Because it has best machining power in comparison to any other metal.

So, it has preferred as a best material in the most machining industries. It consists of great features of mechanical and thermal. The reason behind it is, that aluminum has considered best for shaping.

And manufacturers regards it one of the best metal in comparison to the following:

  • 마그네슘
  • titanium
Aluminum has some more features. Like:
  • Tractable
  • Lightweight
  • Malleable
  • Soft
  • And a durable metal.

Hence, the color of this metal is dull grey and silver. But its color totally depends on its roughness quality. This metal is non-flammable.

How many types of grades of aluminum that engineers use in 알루미늄 가공 부품무엇입니까? 

The type of aluminum grade totally relies upon the aluminum machining part. Each grade has its specific value and different features. By knowing the properties of different grades, engineers will be able to choose the aluminum grade of their desire.

Here we are providing you information about some types of aluminum grades with extra properties.

Aluminum 6061: It has following excellent features like:

  • Medium and high strength
  • Superb corrosion resistance on severe condition
  • Good toughness
  • Cold anodization
  • Great bending feasibility.

Aluminum machining part manufacturers

Hence, engineers use it for 5 axis CNC machining. It has excellent mechanical features along with great weld ability. So, these supreme features make it a best aluminum grade for tough Aluminum machining part.

  • Aluminum 7075: Although, it is not so familiar in comparison to 6061. but it is famous for its extraordinary power of fatigue. Manufacturers find it costly. So, it makes a good choice for following Tough parts:
  • Bicycle parts
  • Fuselages
  • Aircraft wings
  • Rock climbing kits.

This grade is also remarkable for corrosion resistance

Aluminum 2024: Engineers make use of this type of grade in aero sector and military.  Because it has features like:

  • High strength
  • Great weariness resistance

So, it is also reliable grade in Aluminum Machining part. But this grade is poor resistance of corrosion and it is not capable of being welded.

What are main advantages of 알루미늄 가공 부품무엇입니까?

In this article we are explaining major advantages of aluminum CNC machining parts.

그리고 이것들은 :

  • Electrical conductivity
  • Machinability
  • Anodization potential
  • Strength-to-weight ratio
  • Corrosion resistance
  • Recyclability

Moreover, here is a detail description of each of above properties.

Electrical conductivity

Because the aluminum metal has the best electrical conductivity, so they are also very useful in electrical parts. But it is not good conductor in comparison to copper. Although pure aluminum has about 37.7 million siemens per meter conductivity. But it has more conductive power than stain.

Machinability

The basic reason, for which engineers use it, is because it is very easy to shape in machines. Furthermore, its benefits are significant also from the maker to the end user. It is very easy to cut it with the help of CNC machine tools.

And it can be cut accurately and more quickly because of its aluminum quality. 알류미늄 machining part takes less time in machining job. So, its procedure has the following properties:

  1. Extra cheaper
  2. Need less time of operating
  • Need less effort

Some more details are given below

Corrosion resistance

Different grades of aluminum have different endurance against corrosion. And luckily engineers use most durable aluminum in CNC machining. Such as, manufacturers has mostly used aluminum grade of 6061 for its great resistant quality. Because, powerful aluminum has some elements of copper, so it is possible that powerful aluminum have less corrosion resistant.

Strength-to-weight ratio

알류미늄 machining part has two most beneficial properties. Such as:

  • Lightweight
  • High-strength.

These two features make it most advantageous for vital parts used in the following industries. Like:

  • 자동차
  • Aerospace

Different kinds of aluminum grades handle different kinds of mechanic parts. Aluminum of 6061 grades is widely used for general parts. On the other hand, engineers use high-power aluminum grades of 7075 in marine applications and aerospace. All depends on the strength-to-weight ratio.

Anodization potential

Engineers use 알루미늄 가공 부품 in the consumer electronics industry. They use machined parts due to the properties of aluminum metal such as strength and light weight. Aluminum can be processed with the help of anodization.

Since the anodization process takes place after the machining work is finished. After all this process a piece of aluminum part has created which is physically and corrosion resistant.

Recyclability

알루미늄의 또 다른 큰 장점은 재활용 할 수 있다는 것입니다. 이는 환경 오염을 줄이고 자하는 엔지니어에게 매우 유용합니다. 그리고 그들은 지출보다 더 많은 것을 벌기를 원합니다.

따라서 CNC 가공에서는 절삭 공구에서 칩을 만드는 동안 많은 양의 폐기물이 발생합니다. 나중에 다른 많은 용도로 처리 할 수 ​​있습니다.

알루미늄 가공 부품의 변형을 어떻게 피할 수 있습니까?

알루미늄은 매우 중요하고 기본적인 산업 재료라는 것을 알고 있습니다. 그러나 상당한 몰락이 있습니다. 열팽창이 높고 경도가 비교적 적기 때문입니다. 따라서 제조업체가 얇은 부품 가공에 사용하면 변형이 발생할 수 있습니다.

또한 다양한 조치를 취함으로써 이러한 알루미늄 부품의 변형을 방지 할 수 있습니다. 이러한 유용한 단계는 다음과 같습니다.

  1. 계층화 된 다중 가공
  2. 대칭 가공

계층화 된 다중 가공

If some aluminum plate consists of many cavities on its surface. Then engineers have the ability of twisting this cavity with the help of force destruction.

But you have to process on all cavities in one time period. Hence, you can easily get rid of these problems of 알류미늄 machining part with the help of Stratified multiple machining.

대칭 가공

For the good aluminum parts engineers should have to create dissolution of heat. In this way they can reduce the high rate of thermal deformation. Because it is very necessary to avoid severe concentration of heat.

How can engineers get an Appropriate Cutting Parameter?

Engineers believe that by using good machines, we can get the best machining parts. And with good cutting depth we can achieve this goal.

CNC milling can serve this purpose. Because it has the ability to increase speed and reduce cutting power in order to gets best Aluminum machining parts.

Moreover, by using these techniques you can get good cutting parameter.

Such as:

  • Milling and Drilling
  • Axis CNC Machining

Here we are providing detail about these techniques.

Milling and Drilling

In the procedure of milling, as engineers apply milling cutter to parts and cavity, it can cause heat, deformation and expansion. In order to avoid this problem, engineers prefer that process of drilling should be first. And then milling cutter should use for mill.

Aluminum machining part Suppliers

Axis CNC Machining

This process is rapid and safe for the purpose of designing complex sectors. It provides best aluminum machining part.  Because it can work in multiple directions. In this process, 5-axis machine has the ability to cut in five angles at the same time.

결론: 알루미늄 가공 부품

It is quite obvious that aluminum has many benefits like:

  • The best quality
  • Fantastic cutting process

The demands for aluminum machining parts are increasing rapidly. Many industrials are working on these projects in order to meet your needs. But research should be your first priority for best quality aluminum machining parts.

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