Learn Machining of Aluminum Alloys

Why aluminum is used in የአሉሚኒየም ማሽነሪ ክፍል?

የአሉሚኒየም ማሽነሪ ክፍል has considered essential in advanced machining projects. Designers consider aluminum metal to be the best for CNC machining projects. Because it has lots of features.

It is one of the most powerful metals. And because of this feature designers consider it a complete metal in every respect for mechanical parts. Because this metal is highly resistant to corrosion.

So, due to its high features, manufacturers are using it in most machining parts industries. Aluminum parts have mostly used in the following industries. Such as:

• Aerospace
• ኦቶሞቲቭ
• Healthcare
• Consumer electronics spheres, etc.

Manufacturers explain that aluminum generally belongs to the የአሉሚኒየም ማሽነሪ ክፍል. It is basically a best machining material. Because it has best machining power in comparison to any other metal.

So, it has preferred as a best material in the most machining industries. It consists of great features of mechanical and thermal. The reason behind it is, that አልሙኒየም has considered best for shaping.

And manufacturers regards it one of the best metal in comparison to the following:

• magnesium
• titanium

Aluminum has some more features. Like:

• Tractable
• Lightweight
• Malleable
• ለስላሳ
• እና የሚበረክት ብረት።

ስለሆነም የዚህ ብረት ቀለም አሰልቺ ግራጫ እና ብር ነው ፡፡ ግን ቀለሙ ሙሉ በሙሉ በደካማነቱ ጥራት ላይ የተመሠረተ ነው ፡፡ ይህ ብረት የማይቀጣጠል ነው ፡፡

መሐንዲሶች የአሉሚኒየም ማሽነሪ ክፍል? 

የአሉሚኒየም ክፍል ዓይነት በአሉሚኒየም ማሽነሪ ክፍል ላይ ሙሉ በሙሉ ይተማመናል ፡፡ እያንዳንዱ ክፍል የተወሰነ እሴት እና የተለያዩ ገጽታዎች አሉት ፡፡ የተለያዩ ደረጃዎችን ባህሪዎች በማወቅ መሐንዲሶች የምኞታቸውን የአሉሚኒየም ደረጃ መምረጥ ይችላሉ ፡፡

እዚህ ስለ አንዳንድ የአሉሚኒየም ደረጃዎች ተጨማሪ ባህሪዎች ስላሏቸው መረጃዎች እናቀርብልዎታለን ፡፡

አሉሚኒየም 6061 hasል ፡

• መካከለኛ እና ከፍተኛ ጥንካሬ
• በከባድ ሁኔታ ላይ በጣም ጥሩ የዝገት መቋቋም
• ጥሩ ጥንካሬ
• ቀዝቃዛ አኖዳይዜሽን
• ታላቅ የመተጣጠፍ አዋጭነት።

Hence, engineers use it for 5 axis CNC machining. It has excellent mechanical features along with great weld ability. So, these supreme features make it a best aluminum grade for tough Aluminum machining part.

• Aluminum 7075: Although, it is not so familiar in comparison to 6061. but it is famous for its extraordinary power of fatigue. Manufacturers find it costly. So, it makes a good choice for following Tough parts:
• Bicycle parts
• Fuselages
• Aircraft wings
• Rock climbing kits.

This grade is also remarkable for corrosion resistance

Aluminum 2024: Engineers make use of this type of grade in aero sector and military.  Because it has features like:

• High strength
• Great weariness resistance

So, it is also reliable grade in Aluminum Machining part. But this grade is poor resistance of corrosion and it is not capable of being welded.

What are main advantages of የአሉሚኒየም ማሽነሪ ክፍል?

In this article we are explaining major advantages of aluminum CNC machining parts.

እነዚህም

• Electrical conductivity
• Machinability
• የአኖዲዜሽን አቅም
• Strength-to-weight ratio
• የዝገት መቋቋም
• እንደገና ጥቅም ላይ የማዋል ችሎታ

Moreover, here is a detail description of each of above properties.

Electrical conductivity

Because the aluminum metal has the best electrical conductivity, so they are also very useful in electrical parts. But it is not good conductor in comparison to copper. Although pure aluminum has about 37.7 million siemens per meter conductivity. But it has more conductive power than stain.

Machinability

The basic reason, for which engineers use it, is because it is very easy to shape in machines. Furthermore, its benefits are significant also from the maker to the end user. It is very easy to cut it with the help of CNC machine tools.

And it can be cut accurately and more quickly because of its aluminum quality. Aluminum machining part takes less time in machining job. So, its procedure has the following properties:

1. Extra cheaper
2. Need less time of operating

• Need less effort

Some more details are given below

የዝገት መቋቋም

Different grades of aluminum have different endurance against corrosion. And luckily engineers use most durable aluminum in CNC machining. Such as, manufacturers has mostly used aluminum grade of 6061 for its great resistant quality. Because, powerful aluminum has some elements of copper, so it is possible that powerful aluminum have less corrosion resistant.

Strength-to-weight ratio

Aluminum machining part has two most beneficial properties. Such as:

• Lightweight
• High-strength.

These two features make it most advantageous for vital parts used in the following industries. Like:

• ኦቶሞቲቭ
• Aerospace

የተለያዩ የአሉሚኒየም ደረጃዎች የተለያዩ አይነት የሜካኒካል ክፍሎችን ይይዛሉ ፡፡ የ 6061 ክፍሎች አሉሚኒየም ለአጠቃላይ ክፍሎች በስፋት ጥቅም ላይ ይውላል ፡፡ በሌላ በኩል መሐንዲሶች በ 7075 ከፍተኛ ኃይል ያላቸው የአሉሚኒየም ውጤቶችን በባህር ትግበራዎች እና በበረራ ውስጥ ይጠቀማሉ ፡፡ ሁሉም በጥንካሬ-ክብደት ጥምርታ ላይ የተመሠረተ ነው ፡፡

የአኖዲዜሽን አቅም

መሐንዲሶች የአሉሚኒየም ማሽነሪ ክፍል፡ እንደ ጥንካሬ እና ቀላል ክብደት ባሉ የአሉሚኒየም ብረቶች ባህሪዎች ምክንያት የሚሠሩ ክፍሎችን ይጠቀማሉ ፡፡ አሉሚኒየም በአኖዲዲሽን እርዳታ ሊሠራ ይችላል ፡፡

የማሽን ሥራው ከተጠናቀቀ በኋላ የመቀባቱ ሂደት ስለሚከናወን ነው ፡፡ ከዚህ ሁሉ ሂደት በኋላ የአካል እና የዝገት መቋቋም የሚችል የአሉሚኒየም ክፍል ተፈጥሯል ፡፡

እንደገና ጥቅም ላይ የማዋል ችሎታ

ሌላው የአሉሚኒየም ትልቅ ጥቅም እሱን እንደገና ጥቅም ላይ ማዋል ይችላሉ ፡፡ የአካባቢ ብክለትን ለመቀነስ ለሚፈልጉ መሐንዲሶች ይህ እጅግ ጠቃሚ ነው ፡፡ እና ከወጪዎቻቸው የበለጠ የሆነ ነገር ማግኘት ይፈልጋሉ ፡፡

ስለዚህ በ ‹ሲሲሲ› ማሽነሪ ማሽን ውስጥ ቺፕስ ከመቁረጫ መሳሪያው በሚሠሩበት ጊዜ ከፍተኛ መጠን ያለው ቆሻሻ ይፈጠራል ፡፡ ያ ለብዙ ሌሎች ጥቅሞች በኋላ ሊሠራ ይችላል።

በአሉሚኒየም ማሽነሪ ክፍል ውስጥ የአካል ጉዳትን እንዴት ማስወገድ እንችላለን?

እኛ አሉሚኒየም በጣም አስፈላጊ እና መሠረታዊ የኢንዱስትሪ ቁሳቁስ መሆኑን እናውቃለን ፡፡ ግን ጉልህ ውድቀት አለው ፡፡ ምክንያቱም ከፍተኛ የሙቀት መስፋፋት እና በአንጻራዊነት አነስተኛ ጥንካሬ አለው። ስለዚህ አምራቾች ስስ ክፍልን በማሽን ሲጠቀሙበት ቅርፁን ሊያስከትል ይችላል ፡፡

በተጨማሪም የተለያዩ እርምጃዎችን በመውሰድ ከእነዚህ የአሉሚኒየም ክፍሎች እንከንየለሽ መሆን እንችላለን ፡፡ እና እነዚህ ጠቃሚ እርምጃዎች

1. የተስተካከለ በርካታ ማሽኖች
2. የተመጣጠነ ማሽነሪ

የተስተካከለ በርካታ ማሽኖች

If some aluminum plate consists of many cavities on its surface. Then engineers have the ability of twisting this cavity with the help of force destruction.

But you have to process on all cavities in one time period. Hence, you can easily get rid of these problems of Aluminum machining part with the help of Stratified multiple machining.

የተመጣጠነ ማሽነሪ

For the good aluminum parts engineers should have to create dissolution of heat. In this way they can reduce the high rate of thermal deformation. Because it is very necessary to avoid severe concentration of heat.

How can engineers get an Appropriate Cutting Parameter?

Engineers believe that by using good machines, we can get the best machining parts. And with good cutting depth we can achieve this goal.

CNC milling can serve this purpose. Because it has the ability to increase speed and reduce cutting power in order to gets best Aluminum machining parts.

Moreover, by using these techniques you can get good cutting parameter.

Such as:

• Milling and Drilling
• Axis CNC Machining

Here we are providing detail about these techniques.

Milling and Drilling

In the procedure of milling, as engineers apply milling cutter to parts and cavity, it can cause heat, deformation and expansion. In order to avoid this problem, engineers prefer that process of drilling should be first. And then milling cutter should use for mill.

Axis CNC Machining

ውስብስብ ዘርፎችን ለመንደፍ ይህ ሂደት ፈጣን እና ደህንነቱ የተጠበቀ ነው ፡፡ ምርጥ የአሉሚኒየም ማሽነሪ ክፍልን.  ምክንያቱም በብዙ አቅጣጫዎች ሊሠራ ይችላል ፡፡ በዚህ ሂደት ውስጥ ባለ 5 ዘንግ ማሽን በተመሳሳይ ጊዜ በአምስት ማዕዘኖች የመቁረጥ ችሎታ አለው ፡፡

ማጠቃለያ-  የአሉሚኒየም ማሽነሪ ክፍል

አሉሚኒየም ብዙ ጥቅሞች እንዳሉት በጣም ግልፅ ነው-

• በጣም ጥሩው ጥራት
• ድንቅ የመቁረጥ ሂደት

የአሉሚኒየም ማሽነሪ ክፍሎች ፍላጎቶች በፍጥነት እየጨመሩ ናቸው ፡፡ ፍላጎቶችዎን ለማርካት ብዙ ኢንዱስትሪዎች በእነዚህ ፕሮጀክቶች ላይ እየሠሩ ናቸው ፡፡ ነገር ግን ምርጡ ጥራት ላላቸው aluminum machining parts.