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ቤት> የግጭት መቀስቀሻ ብየዳ (ኤፍኤስኤን)

የግጭት መቀስቀሻ ብየዳ (ኤፍኤስኤን)

የግጭት መቀስቀሻ ብየዳ (ኤፍኤስኤን)የላቀ ጠንካራ-ደረጃ ብየዳ ቴክኖሎጂ ነው። በሚገጣጠምበት ጊዜ የሙቀቱ ግቤት ትንሽ ነው ፣ ብረቱ አይቀልጥም ፣ እና ምንም ዓይነት የሰውነት ማቃጠል አይኖርም። እንደ አሉሚኒየም ፣ ማግኒዥየም ፣ ብረት ፣ ታይታኒየም እና የብረት ማትሪክስ ድብልቅ ቁሳቁሶች ላሉት የብረት ቁሳቁሶች ከፍተኛ ጥራት ያለው ግንኙነት ፡፡

Friction Stir Welding

Our company is mainly engaged in special CNC processing (friction stir welding, vacuum brazing), friction welding stirrer, brazing flux, and special welding technology application and promotion in various emerging industries. Provide a total solution to meet product needs. At the same time, there is a production base in Shenzhen.

In the field of metal material welding and processing, we have various experts who have in-depth knowledge of metal applications, thermal calculations and radiator product manufacturing. From controlling alloy composition to improving the manufacturing process to meet the needs of various customers, including material selection, heat dissipation scheme design, strength calculation, mechanical processing, welding process, product surface treatment, product assembly, etc., to achieve batch product stability and efficiency, Reduce cost control, etc.

Customers cover various industries: including AVIC, China Shipbuilding Heavy Industries, and other military units. Huawei, Chuangxin Laser, CRRC, Siemens, BYD, Tesla, etc.

Technical characteristics of friction stir welding:

  • High-efficiency welding of aluminum, magnesium, lead, copper, steel, titanium, metal matrix composite materials, dissimilar metals and other materials can be achieved.
  • It can be automated, with low energy consumption, high efficiency, and low requirements on operating environment.
  • No need to add welding wire, no shielding gas, low cost.
  • No pollution, no smoke, no radiation, safe and green.
  • The residual stress of the joint is low, and the welding deformation is small.

Equipment functions and features:

  • The main structure is made of high-strength and high-quality castings. After multiple heat treatments and aging treatments, it has ultra-high rigidity, stability and good seismic performance to meet the large load requirements of the welding process.
  • Equipped with a special control system for friction stir welding based on the Siemens system, which can realize one-key welding operation of planar two-dimensional curve welds.
  • Equipped with manual control and automatic control of two welding operation modes; constant displacement and constant pressure dual-mode control mode.
  • Pleasant professional friction stir welding operation interface, using standard industrial CNC programming language, convenient for welding programming.
  • It can be equipped with an automatic loading and unloading system to realize fully automated welding and improve the annual work utilization rate of the equipment.
  • Reliable central centralized lubrication system realizes the central control intermittent automatic lubrication of each motion axis.
  • Weldable 1-25mm aluminum alloy and magnesium alloy, 1-8mm copper alloy material.
  • Green energy-saving LED working lighting device.

Industry application

Widely used in scientific research and various industries:

1. Automotive industry: aluminum alloy wheels, battery trays, water-cooled sleeves, rear axles, car body panels, stitched blank car bodies, aluminum foam structures, etc.
2. Power electronics industry: finned radiators, liquid-cooled radiators, heat sinks, water-cooled plates, water-cooled boxes, etc.
3. Train industry: vehicle body, sidewall, floor, roof, bolster, coupler, etc.
4. Weapon industry: torpedo barrel, missile shell, armored body, and integrated display terminal, etc.
5. Smelting industry: cathode conductive beam, cathode plate, anode plate, etc.

Related Documents: የግጭት ቀስቃሽ ብየዳ

Essai, a global professional provider of "overall solution" for friction stir welding

Mixing head

  • Single shoulder mixer head.
  • Double shoulder mixer.
  • Static shoulder mixer head.
  • Home ꄲ uniaxial shoulder mixer.
  • Uniaxial shoulder mixer.

Uniaxial shoulder mixer

Friction stir welding tool (mixing head) is one of the core technologies to realize friction stir welding, which is known as the "heart" of friction stir welding. As a professional mixing head manufacturer, we have a high-level mixing head design team, advanced production, and processing equipment, and leading heat treatment and testing technology. In view of different materials, thicknesses and welding methods, our company have successfully developed a variety of specifications and a series of mixing heads.

Standardization and serialization of mixing head

ከዓመታት የሂደት አሰሳ እና ክምችት በኋላ ኩባንያችን ሁሉንም ተከታታይ የአሉሚኒየም ቅይጥ ፣ ማግኒዥየም ቅይጥ ፣ የመዳብ ውህድ እንዲሁም አንዳንድ ከፍተኛ የምርት ቅይጥ ብረት እና የታይታኒየም ቅይጥ ቁሳቁሶችን ለመበየድ ተስማሚ የሆኑ በመቶዎች የሚቆጠሩ ድብልቅ ጭንቅላቶችን ደረጃውን የጠበቀ ነው ፡፡ የዊልዲው ቅርጾች ጠፍጣፋ ቀጥ ያለ ስፌት ፣ አውሮፕላን ባለ ሁለት-ልኬት ፣ ሲሊንደር ክብ ስፌት ፣ ሲሊንደር ቁመታዊ ስፌት ፣ የቦታ ጠመዝማዛ ስፌት ፣ የተቆራረጠ መስመር እና ሌሎች ዌልድስ; የብየዳ ቅጾቹ የመገጣጠሚያ መገጣጠሚያ ፣ የጭን መገጣጠሚያ ፣ ወዘተ የብየዳ ፣ የመገጣጠሚያ መገጣጠሚያ ፣ እኩል ያልሆነ ውፍረት ብየዳ ፣ ባለ ሁለት ጎን ብየዳ ፣ የማዕዘን ብየዳ እና ሌሎች የብየዳ ቅጾችን ያካትታሉ ፡፡

ደረጃውን የጠበቀ የማደባለቅ ጭንቅላት በገበያው ውስጥ በብዛት ጥቅም ላይ እንዲውል የተሰራ የቡድን ድብልቅ ድብልቅ ጭንቅላት ነው ፡፡ ዋና ደንበኞቹ የረጅም ጊዜ የተረጋጋ ብየዳ ምርቶች ናቸው ፡፡ የምርት አወቃቀር ለውጥ የተደባለቀውን ጭንቅላት አጠቃቀም ላይ ተጽዕኖ አያሳድርም ፣ የአጠቃቀም ሁኔታዎችም በከፍተኛ ሁኔታ አይለወጡም። ደረጃውን የጠበቀ የማደባለቅ ጭንቅላት ዓይነተኛ የትግበራ መስኮች የሚከተሉትን ያጠቃልላሉ-አዲስ የኃይል ተሽከርካሪ ክፍሎች (የባትሪ ትሪ ፣ የባትሪ ጥቅል ፣ የውሃ ማቀዝቀዣ ሳህን ፣ ራዲያተር ፣ ማእከል) ፣ የባቡር ባቡር (የተሽከርካሪ አካል ፣ የጎን ግድግዳ ፣ ወለል ፣ ጣሪያ ፣ የእንቅልፍ ጨረር ፣ ተጓዳኝ ሳህን ፣ ወዘተ) ፡፡ .) ፣ ኤሌክትሪክ ኤሌክትሮኒክስ (የፊን ራዲያተር ፣ በፈሳሽ የቀዘቀዘ የራዲያተር ፣ የሙቀት መስጫ ወዘተ)

 

ኩባንያው ደረጃውን የጠበቀ የግጭት ማነቃቂያ ብየዳ መሣሪያዎች አሉት
ተከታታይ ቁጥር የሚመለከታቸው የብየዳ ቁሳቁሶች የሚመለከታቸው የብየዳ ባህሪዎች የሚመለከተው የብየዳ ቅጽ የብየዳ ውፍረት ለምርቶች ተስማሚ ከፍተኛ የማጣበቅ ችሎታ
1 የአሉሚኒየም ቅይጥ Flat seam
Two-dimensional plane
Casing annulus
Longitudinal joint of cylinder
Docking
Lap joint
Lap lap
Unequal thickness welding
Double sided welding
1~60mm Battery tray
radiator
Water cooled plate
Wallboard products
Cylinder products
Box products
3.0m/min
2 magnesium alloy 1~20mm 2.0m/min
3 Copper alloy 1~15mm 1.0m/min
4 Lead alloy 1~30mm 1.0m/min
5 Superalloy steel 1~10mm 0.5m/min

 

1. It can achieve efficient welding of aluminum, magnesium, lead, copper, steel, titanium, metal matrix composite materials, dissimilar metals, and other materials.

2. It can be automated, with low energy consumption, high efficiency, and low requirements on the operating environment.

3. No need to add welding wire, no protective gas, low cost.

4. No pollution, no smoke, no radiation, safe and green.

5. The residual stress of the joint is low, and the welding deformation is small.

Friction Stir Welding (FSW) used in many industries

  • Automotive industry: aluminum alloy wheels, battery trays, water-cooled sleeves, rear axles, car body panels, stitched blank car bodies, aluminum foam structures, etc.
  • Power electronics industry: finned radiators, liquid-cooled radiators, heat sinks, water-cooled plates, water-cooled boxes, etc.
  • Weapon industry: torpedo barrel, missile shell, armored body and integrated display terminal, etc.
  • Smelting industry: cathode conductive beam, cathode plate, anode plate, etc.

ንግድዎን አሁን ለመጀመር እንኳን በደህና መጡ!

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