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Die Fabrication

Stamping die is special process equipment for processing materials (metal or non-metal) into parts (or semi-finished products) in cold stamping processing. It is called cold stamping die (commonly known as cold stamping die). Stamping is a pressure processing method that uses the mold installed on the press to press the material at room temperature to cause separation or plastic deformation to obtain the required parts. The modernization of die fabrication technology is the basis for the development of the mold industry.

과학 기술의 발전과 함께 컴퓨터 기술, 정보 기술 및 자동화 기술과 같은 첨단 기술은 전통적인 제조 기술에 지속적으로 침투, 교차 및 통합되어 첨단 제조 기술로 변모하고 있습니다. 스탬핑 다이의 새로운 태핑 기술로 인해 많은 스탬핑 제조업체가 비용을 절감하고 구매가 급증했습니다.

Die Fabrication

금형 제작은 공정 조합 정도에 따라 분류됩니다. 단일 공정 금형, 복합 금형, 프로그레시브 금형, 로봇 금형으로 나눌 수 있습니다.

  • 단일 프로세스 다이 프레스 한 번의 스트로크로 한 번의 스탬핑 프로세스 만 완료됩니다.
  • 복합 몰드 스테이션이 하나뿐입니다. 프레스 한 번의 스트로크로 동일한 스테이션에서 동시에 두 개 이상의 스탬핑 프로세스가 완료됩니다.
  • progressive die (also known as continuous die) In the feed direction of the blank, there are two or more stations. During one stroke of the press, two or two passes are successively completed at different stations. The die for the above stamping process.
  • The manipulator mold combines the characteristics of the single-process mold and the progressive mold. Using the manipulator transfer system to achieve the rapid in-mold transfer of the product can greatly improve the production efficiency of the product, reduce the production cost of the product, save material costs, and have stable quality reliability.

Essai Production Capacity

Essai can produce 35 sets of molds below 300T, 10 sets of molds from 300T to 600T. And 4 sets of molds from 400-1000T. Among them, 60% are continuous molds, 30% are robot molds, and 10% are single-process molds. The PO will make the project schedule according to the client's node requirements for the first time. Then follow-up with each node of the schedule for project progress control. The project engineer will update the project schedule on a weekly basis and prepare a PPT weekly report to report the project progress to the client. 21 qualifications Deep mold fitters, from mold assembly to mold debugging, professional technology and effective solutions make customers satisfied with mold quality, product quality, and delivery.

Our automotive molds provide high-quality molds to well-known automobile brands all over the world. The molds are mainly exported to North America, Canada, the United Kingdom, Germany, France, Slovakia, Poland, and other countries. At the same time, we also provide stamping services for customers. , Jaguar, Tesla, GM, Nissan, Ford, Honda, etc.

Engineering Software:

  • UG, CATIA 5
  • Auto-form (R7)
  • Auto CAD

Formats CAD:
STP, IGS, CATPART, DWG, etc.

Engineering Services:

  • Processing your RFQ
  • Simulation
  • Strip layout design
  • Die structure design
  • Modification

14 professional toolmakers working in the Essai tool for die assembly and modification. High precision and professional give customers satisfaction on the die quality/parts quality and timing.

1. Our professional, serious QA utilizes the well-equipped testing system to ensure the dies quality and parts quality.
2. Measuring report will send to the customer after each tryout.
3. Equipped with a professional technical service team, experienced, excellent technology, and timely service in place, become a solid backing for the company to win the market!

Material stock is of many materials, including carbon steel, alloy steel, stainless steel, aluminum, brass even plastics.

지금 비즈니스를 시작해 주셔서 감사합니다!

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