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Hoe professionele vinnige prototipering ontwerpers help met ingewikkelde gereedskap?

2020-07-03

Wat is prototipering, die basiese proses van die Professionele Rapid Prototyping?

Professional-Rapid-Prototyping

Professionele vinnige prototipering is eintlik die basiese proses van prototipering. Die prototipe is basies die aanvanklike vorm van enige komplekse ontwerp. Ontwerpers skep dit vir 'n spesifieke doel. Hulle gebruik prototipering om die funksionaliteit van enige groot projek te toets. Daarom kan hulle maklik deur al die probleme wat later kom, deur prototipering vermy.

Furthermore, with a good prototyping, we can make the final design of complex applications the best in every way. It does not have to hold all the features of a final design. But it must have the ability to test specific and important functions.

What is Professional Rapid Prototyping?

Professional Rapid prototyping is the type of prototyping that helps the designer to discover and finalize their final ideas in no time. So, with the help of it, they create perfect designs of 3D shapes in less time. This is a slightly newer and better term.

It is actually the procedure of establishing prototypes to evaluate an engineering product design much faster by the both, functionally and visually.With the help of rapid prototyping you can rapidly finalize your complex design by cooperating with:

  • Engineers
  • Managers

The more advice you have the better results you will get.

What are the five main factors that can improve Professional Rapid prototyping ?

There are in fact five main factors that can improve Professionele vinnige prototipering.

En dit is:

  1. Purpose
  2. Quantity
  3. Quality
  4. Complexity
  5. Cost

Hence, by following these five factors designers can improve the results of prototyping.

Where can designers use the Professional Rapid prototyping?

The biggest advantage of rapid prototyping is that, designers can use it at any stage of their product development. And most importantly rapid prototyping can be used multiple times. While you are finalizing the product design. As we know designers use prototyping in following processes like:

  • Semantics
  • Software programming
  • Application development.

But all these terms have the same purpose.

How many types of Professionele vinnige prototiperingare there?

There are basically seven types of rapid prototyping. And these are:

Professional Rapid Prototyping in china

1) Selective Laser Sintering (SLS)

2) Stereo lithography (SLA)

3) Material Jetting

4) Sheet Lamination

5) Digital Light Processing (DLP)

6) Binder Jetting

7) Powder Bed Fusion

Here is a brief description of all the types that are described above.  

Selective Laser Sintering (SLS):

Designers use it in both type of Professionele vinnige prototipering like, plastic and metal prototyping. Its layers use SLS process in prototyping. However, SLS is not good in comparison of SLA. Because using SLS prototyping, designers have to do some extra work. Because, in SLS prototyping the final product has tough and hard surface.

Vat Photo polymerization

It was very first prosperous and profitable method of 3D printing. And it is also a cost effective procedure. In this technique, photosensitive liquid has used for bathing the layers.

Material Jetting

It helps us in following manners. Such as:

  • Inexpensive
  • Easy to use

Dit word meestal in 3D-drukkers vir nie-industriële lessenaars gebruik. Hierdie tegniek van Professionele vinnige prototipering is baie goedkoop, vinnig en verbeter baie vinnig. En dit is ook ideaal vir die ontwikkeling van produkte.

Laminering of vervaardiging van gelamineerde voorwerpe (LOM)

Hierdie metode het geen vereistes vir veral beheerde toestande nie. Dit is ook 'n lae rolverdeling. Ons vind dit minder kompleks in vergelyking met SLS en SLM.

Om die ontwerp van CAD-patrone te vervaardig, skep LOM 'n reeks dun dun laminasies. En hierdie laminasies word gesny met behulp van laserstrale. Om die hele onderdeel te voltooi, is elke laag op mekaar gerangskik.

Verder is hier meestal gebruikte en bekende soorte

Digital Light Processing (DLP)

In hierdie metode van DLP gebruik ontwerpers polimerisasie van tandvleis soos die SLA-metode. Dit herstel op 'n meer konvensionele manier as die SLA. Hierdie metode van Professionele vinnige prototipering  is goedkoper en vinniger as SLA. Die CLIP is 'n alternatiewe weergawe. En dit is ook baie goedkoop en baie maklik om te gebruik.

Binderjetting

Al is hierdie onderdele nie so sterk soos dié van SLS nie. Maar hierdie tegniek kan meer as een deel publiseer.

Bindmiddelstraal gebruik eintlik 'n poeierbed in homself. As al die onderdele saamgevoeg is met behulp van poeierbed. Dan word dit in die oond geplaas. Sodat die bindmiddel verbrand kan word om 'n geïntegreerde vorm te gee.

Poeierbed-samesmelting

This method of Professionele vinnige prototiperinghas the ability to create more powerful and complex parts. And it is commonly known as Power Bed Fusion. It has mostly used in following:

  • Automotive
  • Defense
  • Medical industries.

In this prototyping, designers use most regular SLM materials, which has used in RP containing

  • Aluminum
  • Titanium
  • Cobalt chrome alloys
  • Stainless steel

What is the major difference between 3D printing and Professionele vinnige prototipering ?

As we know that RP is the final result of any product. But 3D is basically a procedure of manufacturing. Moreover, 3D printing can be further used in fabricating rapid prototyping. So,rapid prototyping is not same as 3D printing. But it is mostly used in rapid prototyping process.

What are the advantages of Professionele vinnige prototipering ?

Here are some advantages of Professionele vinnige prototipering. These are:

  • Reduces the time of developing and design
  • Decrease or remove the risk
  • Capability to assess ergonomics and human factors
  • Reduces the cost of total product developing
  • Permits the testing of functions
  • Expands and improves the involvement of user
  • It is  quite safer

 

Vinnige prototipering also supports its designers to represent new and advanced ideas. It presents its latest notions and ideas in front of clients, board members and investors.  And in this way, they can easily understand and accept a product or production.

What are disadvantages ofProfessionele vinnige prototipering ?

  • Shortage of correctness
  • Added primary costs
  • Many rapid prototyping procedures are quite costly and not economical
  • Material characteristics such as potency and surface finish cannot be matched
  • Involves skilled labor
  • The range of materials is limited
  • Certain key parts cannot be prototyped
  • Users are confused because customers do not understand them properly.

What are the application areas of Professionele vinnige prototipering ?

The designers use this technique for the purpose of quick preparation of the represented parts. They configure it to check the different stages of complex and large devices. At first, they use it only in the automotive industry. But now it is used in many industries like:

  • Aerospace

Nowadays, Professionele vinnige prototipering has become the most essential feature for the development of new and advanced products.  Moreover, here are some benefits which can be achieved through rapid prototyping. And these are:

Functionality testing

It allows the designers to test the functions. Hence by rapid prototyping we can easily finalize the final design.

Final verification:

It helps to test the final design.  Professionele vinnige prototiperingalso helps to verify the business objectives and technical requirement.

Early stage design validation

It helps in confirmation of the design's early stages. And also helps to validate the design.

How much is the cost of RP?

The price of RP usually relies on various factors like:

  • Size and volume of the parts that designers fabricate
  • Tipe materiale wat ontwerpers gebruik om RP te ontwikkel
  • En die laaste faktor is hoeveel die verwerking van die vervaardiger na die behoefte van die ontwerper is.

Afsluiting

Daarom het Professionele vinnige prototipering has become a world leading prototyping these days.

Dit is betroubaarder omdat dit vinnig en vinnig toegepas kan word. En klante kry binnekort resultate van hul gewenste produk. Hierdie proses van prototipering is ook koste-effektief. Ons kan dit dus sonder enige moeite aanneem.

Omdat dit 'n fisiese weergawe van die gewenste produk is, is dit baie maklik om die probleem op te los. Dit help groot maatskappye om hul kompetisie met hul mededingers te behou. As gevolg van die vinnige ontwikkeling van produkte en tegnologie, het dit die belangrikste kenmerk van sukses geword. Dus, vinnige prototipering het die belangrikste deel van die nuutste ontwikkeling geword.

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