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How Professional Rapid Prototyping helps designers in complex tools?

2020-07-03

What is prototyping, the basic process of the Professional Rapid Prototyping?

Professional-Rapid-Prototyping

prototipazione rapida professionaleis actually the basic process of prototyping.The prototype is basically the initial form of any complex design. Designers create it for a specific purpose. They use prototyping to test the functionality of any major project. Hence by prototyping, they can easily avoid all the hassles that come later.

Furthermore, with a good prototyping, we can make the final design of complex applications the best in every way. It does not have to hold all the features of a final design. But it must have the ability to test specific and important functions.

What is Professional Rapid Prototyping?

Professional Rapid prototyping is the type of prototyping that helps the designer to discover and finalize their final ideas in no time. So, with the help of it, they create perfect designs of 3D shapes in less time. This is a slightly newer and better term.

It is actually the procedure of establishing prototypes to evaluate an engineering product design much faster by the both, functionally and visually.With the help of rapid prototyping you can rapidly finalize your complex design by cooperating with:

  • Engineers
  • Managers

The more advice you have the better results you will get.

What are the five main factors that can improve Professional Rapid prototyping ?

There are in fact five main factors that can improve Prototipazione rapida professionale.

And these are:

  1. Purpose
  2. Quantity
  3. Qualità
  4. Complexity
  5. Costo

Hence, by following these five factors designers can improve the results of prototyping.

Where can designers use the Professional Rapid prototyping?

The biggest advantage of prototipazione rapida is that, designers can use it at any stage of their product development. And most importantly rapid prototyping can be used multiple times. While you are finalizing the product design. As we know designers use prototyping in following processes like:

  • Semantics
  • Software programming
  • Application development.

But all these terms have the same purpose.

How many types of prototipazione rapida professionaleare there?

There are basically seven types of rapid prototyping. And these are:

Professional Rapid Prototyping in china

1) Selective Laser Sintering (SLS)

2) Stereo lithography (SLA)

3) Material Jetting

4) Sheet Lamination

5) Digital Light Processing (DLP)

6) Binder Jetting

7) Powder Bed Fusion

Here is a brief description of all the types that are described above.  

Selective Laser Sintering (SLS):

Designers use it in both type of Prototipazione rapida professionale like, plastic and metal prototyping. Its layers use SLS process in prototyping. However, SLS is not good in comparison of SLA. Because using SLS prototyping, designers have to do some extra work. Because, in SLS prototyping the final product has tough and hard surface.

Vat Photo polymerization

It was very first prosperous and profitable method of 3D printing. And it is also a cost effective procedure. In this technique, photosensitive liquid has used for bathing the layers.

Material Jetting

It helps us in following manners. Such as:

  • Inexpensive
  • Easy to use

It has mostly use in non-industrial desktop 3D printers. This technique of prototipazione rapida professionaleis very inexpensive, rapid and improving very fast. And it is also perfect for the development of product.

Sheet Lamination or Laminated Object Manufacturing (LOM)

This method has no requirements for particularly controlled conditions. It is also low cast. We find it less complex in comparison of SLS and SLM.

In order to fabricate the design of CAD pattern, LOM creates a sequence of quite thin laminations. And these laminations are cut with the help of laser beams. In order to complete the whole part, every single layer has arranged on top of each other.

Furthermore, mostly used and familiar types are here

Digital Light Processing (DLP)

In questo metodo di DLP, i progettisti utilizzano la polimerizzazione delle gengive come il metodo SLA. Recupera in un modo leggero più convenzionale rispetto allo SLA. Questo metodo di Prototipazione rapida professionale  è più economico e veloce dello SLA. Il CLIP è una versione alternativa. Ed è anche molto economico ed estremamente facile da usare.

Binder Jetting

Anche se queste parti non sono così resistenti come quelle realizzate in SLS. Ma questa tecnica è in grado di pubblicare più di una parte.

Il binder jetting utilizza effettivamente un letto di polvere al suo interno. Quando tutte le parti si sono unite insieme con l'aiuto del letto di polvere. Quindi vengono messi in forno. In modo che il legante possa essere bruciato per dare una forma integrata.

Powder Bed Fusion

Questo metodo di prototipazione rapida professionale ha la capacità di creare parti più potenti e complesse. Ed è comunemente noto come Power Bed Fusion. Viene utilizzato principalmente nei seguenti casi:

  • Settore automobilistico
  • Difesa
  • Industrie mediche.

In questa prototipazione, i progettisti usano i materiali SLM più regolari, che ha usato nel contenimento di RP

  • Alluminio
  • Titanio
  • Leghe di cromo cobalto
  • Acciaio inossidabile

Qual è la principale differenza tra la stampa 3D e la Prototipazione rapida professionale ?

Come sappiamo, RP è il risultato finale di qualsiasi prodotto. Ma il 3D è fondamentalmente una procedura di produzione. Inoltre, la stampa 3D può essere ulteriormente utilizzata nella fabbricazione di prototipi rapidi. Quindi, la prototipazione rapida non è la stessa della stampa 3D. Ma è utilizzato principalmente nel processo di prototipazione rapida.

What are the advantages of Prototipazione rapida professionale ?

Here are some advantages of Prototipazione rapida professionale. These are:

  • Reduces the time of developing and design
  • Decrease or remove the risk
  • Capability to assess ergonomics and human factors
  • Reduces the cost of total product developing
  • Permits the testing of functions
  • Expands and improves the involvement of user
  • It is  quite safer

 

Prototipazione rapida also supports its designers to represent new and advanced ideas. It presents its latest notions and ideas in front of clients, board members and investors.  And in this way, they can easily understand and accept a product or production.

What are disadvantages ofPrototipazione rapida professionale ?

  • Shortage of correctness
  • Added primary costs
  • Molte procedure di prototipazione rapida sono piuttosto costose e non economiche
  • Le caratteristiche del materiale come la potenza e la finitura superficiale non possono essere abbinate
  • Coinvolge manodopera qualificata
  • La gamma di materiali è limitata
  • Alcune parti chiave non possono essere prototipate
  • Gli utenti sono confusi perché i clienti non li capiscono correttamente.

Quali sono le aree di applicazione della Prototipazione rapida professionale ?

I progettisti utilizzano questa tecnica allo scopo di preparare rapidamente le parti rappresentate. Lo configurano per controllare le diverse fasi di dispositivi complessi e di grandi dimensioni. All'inizio lo usano solo nell'industria automobilistica. Ma ora è utilizzato in molti settori come:

  • Aerospaziale

Nowadays, Prototipazione rapida professionale has become the most essential feature for the development of new and advanced products.  Moreover, here are some benefits which can be achieved through rapid prototyping. And these are:

Functionality testing

It allows the designers to test the functions. Hence by rapid prototyping we can easily finalize the final design.

Final verification:

It helps to test the final design.  prototipazione rapida professionalealso helps to verify the business objectives and technical requirement.

Early stage design validation

It helps in confirmation of the design's early stages. And also helps to validate the design.

How much is the cost of RP?

The price of RP usually relies on various factors like:

  • Size and volume of the parts that designers fabricate
  • Type of materials which designers use to develop RP
  • And the last factor is, how much post manufacturer processing, designer’s need.

Conclusione

Hence Prototipazione rapida professionale has become a world leading prototyping these days.

It is more reliable because it is rapid and speedy in its application. And customers get results of their desired product in no time. This process of prototyping is cost-effective also. So, we can adopt it without any hassle.

Because it is a physical version of the desired product, so it is very easy to solve its problem.It helps big companies to keep their competition with their rivals. Because of the rapid development of products and technology has become the key feature of success. So, rapid prototyping has turn into the most essential part of the latest development.

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