Sheet Metal Stamping Concept and Related Processes

Sheet metal is one of the most stable materials used in the infrastructure project. However, it must first be pressed and molded in a process called sheet metal stamping in order to achieve the effect desired for the construction project. sheet metal as one of the stable materials for any project is one of the common approaches. To make it work efficiently; however, you will need to understand the concept of stamping sheet metal and how they work in the production process. There are various steps and options that are used for everyone, and all of them will change the way you use the board.

The basic idea is to have a machine or use a procedure that presses the metal into the correct shape. There are several types of stamping that will affect the metal and the results obtained in different ways. The configuration of a metal by bending, wrapping, weaving, piercing, or coating are some of the common shapes that are used for sheet metal. Each of the types of stamping used will have different procedures that are combined with the basic material to obtain the correct results and the most effective shape of the metal.

When you start working with sheet metal stamping, you will notice that different procedures are used, depending on the shapes you want to create. In some cases, stamping will go through a machine that automatically changes the shape of the metal with a single stamping. In other cases, it is necessary to use several steps, each of which will continue to redefine the metal in the desired form and create a different and more complex result for the material.

The latest development, which is used with stamping sheet metal, is known as simulation. This is a technology that was created in order to ensure the manufacture of metal in certain forms, while giving a sense of consistency to the created forms. The technology used combines various elements that work with metal to automatically change the formation of metal while protecting dysfunctions that may occur in the metal when used with alternative procedures.

Types of equipment used in stamping sheet metal

There are two types of equipment in stamping sheet metal: hydraulic and mechanical presses.

Hydraulic presses use hydraulics to create a force that the operator can control. They could process anything from 20 tons to several thousand tons. They are effective in providing the expected power and are best used for deep drawing, molding (the type of force, not type of displacement), and coating or molding.

On the other hand, mechanical presses use a mechanical flywheel, which can supply the energy necessary to provide the necessary effort when it comes time to pierce any material. Their size varies from 20 to 6000 tons. Those wishing to perform surface drainage and semi-finished products at a much higher speed should use mechanical presses instead of hydraulic ones.

በዚህ ክዋኔ ውስጥ ቦርዱ ተስተካክሎ ከዚያ ወደ ተመራጭ ቅርፅ ይመሰረታል ፡፡ ምንም እንኳን ከብረት ብረት በማተም ሂደት ውስጥ የተለያዩ ልዩ ልዩ አይነቶች ጥቅም ላይ ሊውሉ ቢችሉም ፣ ሦስቱ በጣም አስፈላጊ መሠረታዊ አካላት ያስፈልጋሉ-የማተም ሻጋታ ፣ የማተሚያ ማተሚያ እና ክፍሉ የሚሠራበት ቆርቆሮ ፡፡

የታሸገ ቆርቆሮ ሂደት እንዴት ነው የሚሰራው?

የሉህ ብረት መታተም መሰረታዊ ፅንሰ-ሀሳቡ ብረትን ወደ ተሰጠው ቅርፅ ለመጫን ማሽን መጠቀም ነው ፡፡ ቅርጾቹ ቀላል ፣ እንደ ቀለበት ፣ እንደ ማጠቢያ እና የተለያዩ ስፋቶች ሊሆኑ ይችላሉ ፡፡ ይበልጥ ውስብስብ ቅጾች ጠመዝማዛዎችን እና የኤሌክትሪክ ግንኙነቶችን በተለያዩ ቅርጾች ያካትታሉ። የብረታ ብረት ወረቀቶች ብዙውን ጊዜ በማጠፍ ፣ በመቅረጽ ፣ በሽመና ፣ ሽፋን ፣ ሽፋን እና በመብሳት የተሰሩ ናቸው ፡፡ እያንዳንዱ ዘዴ ብረቱን የተለየ ዓላማ ይሰጠዋል ፣ እናም ብዙውን ጊዜ ሁለት ወይም ከዚያ በላይ ዘዴዎች የሚፈለገውን ቅርፅ ለማሳካት ያገለግላሉ።

የዛሬው የኤሌክትሮኒክስ እና የመሠረተ ልማት ቴክኖሎጂዎች በፍጥነት ስለሚለወጡ የልዩ ምንጮች ፍላጎት በከፍተኛ ሁኔታ ይጨምራል ፡፡ በመዋቅር ወይም በማሽን ውስጥ ለተለየ ዓላማ የሚያገለግል ፀደይ ወይም ጎማ ለመፍጠር የበለጠ የተወሳሰበ የታተመ ሉህ የብረት አሠራሮች መከናወን አለባቸው።

አብዛኛዎቹ የተጠናቀቁ ምርቶች በአንድ ሂደት ውስጥ በአንድ ማሽን ላይ ይፈጠራሉ ፡፡ ሆኖም ፣ ከጊዜ ወደ ጊዜ እየጨመረ የሚሄድ ማህተም በበርካታ ደረጃዎች ይከናወናል ፣ ይህም ብረቱን በሚፈለገው ቅርፅ ፣ በተመሳሳይ ጊዜ ጥንካሬውን እና ጥንካሬውን እንደገና ይገልጻል ፡፡ በቅርብ ጊዜ ውስጥ የታተሙበት ሂደት በማስመሰል ይከናወናል ፡፡ በዚህ ሂደት የመጨረሻዎቹ የብረት ውጤቶች ፍጹም በሆነ ቅርፅ እና በተመጣጣኝ ጥራት ተገኝተዋል ፡፡

Most Stamping Sheet Metal operations include cold stamping, with the exception of the specialized Stamping Sheet Metal method, commonly known as hot stamping. Essentially, this means that heat is not intentionally introduced into the sheet or mold. It is important to remember that although stamping is a cold stamping process, heat is generated. Cutting / forming sheets creates friction between the mold and the metal, similar to the heat and friction that occurs when rubbing hands. Since heat is generated by friction during cutting and molding, when stamped parts come out of the molds, they are often very hot.

An accurate understanding of this type of stamping is important for companies that make things the size of a microchip, and for those who produce things the size of a body for different car models. They could have their own machines and equipment for Stamping Sheet Metal, or they could just hire the services of metal stamping companies that could produce the necessary parts and deliver finished products to them. There are many other important factors to consider when printing stamps. Since Stamping Sheet Metal is a very common production process in the industry, it is best for companies to have the necessary equipment and knowledge to accurately and accurately complete this operation.

Conclusion

በአውቶሞቲቭ ክፍሎች ላይ የሚሰሩ ወይም ለተለየ ፕሮጀክት ቆርቆሮ ያስፈልግዎታል ፣ ይህ የሚፈልጉትን ቁሳቁስ ለማሻሻል ዕድል ነው ፡፡ ብረትን ለመቀየር እና ለሞዴልነት ከሚቀርቧቸው የተለመዱ የአቀራረብ ዘዴዎች መካከል የታተመ ሉህ ብረት ስለሆነ በማንኛውም ፕሮጀክት ሊረዳዎ ይችላል ፡፡ የዚህን ንጥረ ነገር ማምረት ፣ ዲዛይን እና አጠቃቀሙ ለመጠቀም ቀላል ስለሚሆን በተለያዩ ክፍሎች እና ፕሮጄክቶች ላይ ሲሰሩ ተስማሚ ብቃት ይሰጥዎታል ፡፡