Sifat, Aplikasi dan Proses Bahagian Pemesinan Aluminium

Bahagian Pemesinan Aluminium: Sifat, Aplikasi dan Proses

Pemesinan adalah proses membentuk, menggerudi, memotong, mengisar, dan membentuk sekeping logam atau bahan lain dengan menggunakan pelbagai alat mesin. Sebilangan logam memerlukan beberapa bentuk pemesinan semasa proses pembuatan; namun, bahan lain seperti getah, kertas, dan plastik umumnya dihasilkan dengan proses pemesinan. Pemesinan ketepatan adalah jenis pemesinan yang mengambil kira toleransi pemotongan kecil antara 0,013 mm dan 0,0005 mm. Ini digunakan untuk sebilangan besar alat dan kaedah pembuatan. Pelbagai faktor yang mempengaruhi ketepatan pemotongan alat ketepatan adalah kekakuan, redaman, dan ketepatan geometri.

Alumina, being a profitable material, is used in various ceramic products. It is packed with various properties and at a price that can easily be adapted to your financial plan. It is hard, waterproof, and has a high resistance and thermal conductivity. Due to its numerous mechanical and electrical properties, it is used in a wide range of applications. It can also be bonded to other metals using metallization and welding techniques to produce a wide range of products and applications.

Processing of alumina products can be carried out by single-axis pressing, isostatic pressing, slip casting, injection molding, etc. Overall, it is seen that many of the amazing properties of alumina can be improved by changing manufacturing methods and chemistry. Alumina exists in crystalline phases, which however makes the hexagonal alpha phase more stable at high temperatures.

Typical applications of alumina include:

• Laser tubes
• Seal sings
• Medical prosthetics
• Electronic substrates
• Grinding media
• Thread guides

Different degrees of alumina occurs during the alumina machining process. With a content of 90 to 97%, alumina is generally the most suitable for metallization, due to its large grain structure. The common range for pressed grades and those with extruded shapes is between 98 and 99.95%. Before the machining process, the alumina is prepared by baking a form of aluminum oxide (Al2o3), which also includes certain bonding materials. The range of commercially accepted shades, between 90 and 99.5%, is used to generate greater hardness.

Once the machining process is complete, the final product must be coated with the appropriate material so that its overall useful life can be reduced. There are different coating materials available and each of them has different advantages and disadvantages. There are various characteristics of the coating material, such as hardness, wear resistance, surface lubricity, oxidation temperature, anticonvulsant, etc. Aluminum and titanium nitride, diamond, and chrome-nitride. Depending on your needs and the benefits of each coating, you can choose the one that best suits your needs.

Tips to reach a committed aluminum machining part shop

Walaupun bekerja dengan pemesinan aluminium telah menjadi pilihan popular bagi pengeluar, pengeluar, dan pembekal komponen logam OEM, tugas mencari perniagaan yang mantap telah menjadi satu cabaran. Hanya memiliki mesin Aluminium tidak sesuai untuk menyelesaikan pelbagai objek dengan tepat, tetapi ia selalu memerlukan personel yang berkelayakan, pengetahuan teknologi, pengetahuan selain kawalan kualiti, dan pengurusan pengeluaran yang maju. Dalam proses menyewa bengkel Aluminium anda, ingatlah faktor-faktor tertentu yang dapat membantu anda mencapai bengkel yang konsisten, sesuai untuk memenuhi keperluan perniagaan anda.

Kapasiti

Apa yang perlu anda ketahui ialah pemesinan aluminium dari segi jumlah pengeluaran, jenis pekerjaan pemesinan yang dilakukan, standard mesin yang digunakan yang penting untuk mencapai kemasan logam yang tepat dengan toleransi tinggi.

Remember that your desired pemesinan aluminium  shop must be equipped with a variety of Aluminum machines to meet your request for turning, punching for milling, or boring in manufacturing and finishing. Talk to the store owner and let them know the volume of their machining needs and also highlight the range of materials they work with. Not all workshops are equally prepared to work on materials ranging from stainless steel, cast iron, aluminum, brass, plastics to synthetic materials, which must be considered according to your current and future needs. , since working with a single-window is the best option.

Strategies

In addition to the experience of machinists, programmers and technicians; For an aluminum machine shop, having the latest equipment and technological advances is essential to serve its customers. Visit the machinery section and find the types of equipment and software used, especially those that are essential to your prototypes. Please note that the owner or manager of a professional machine shop should be happy to take you inside the shop during the production phase and demonstrate the different work done on various Aluminum machines in the shop. Maintaining a well-equipped quality control service is an essential business policy for any machine shop to ensure the accuracy of components and parts that meet customer specifications.

Spare parts and delivery management

Certified to the ISO standard, your aluminum machine shop must boast quality management, standard, and consistency throughout the shop and in all of its operations that make them mass different. Good supplier raw material management and systematic maintenance of finished parts are essential until they are delivered to customers. Materials must be well packaged according to customer requirements and must be delivered well in advance. Confirm these factors before considering them as a trusted partner.

Continuous improvement

Anda harus mencari mesin aluminium yang . Ini adalah pengiktirafan rasmi syarikat untuk mempertimbangkan standardnya untuk memenuhi keperluan bekalannya kepada pelanggan seperti penerbangan, aeroangkasa, perkhidmatan ketenteraan, atau pengeluar alat perubatan, di mana ketepatan dijaga. Produk sangat penting. Kaji dasar korporat dan budaya organisasi kumpulan dan pastikan mereka bertujuan untuk peningkatan kualiti dan perkhidmatan berterusan yang membantu anda berkembang bersama.

Laporan pasaran

Dapatkan perincian senarai pelanggan anda kepada siapa mereka membekalkan produk siap bermesin Aluminium. Lihat pelbagai sampel yang dihasilkan oleh mereka untuk syarikat yang berbeza. Mengetahui reputasi kedai mesin Aluminium dari segi kualiti, perkhidmatan, dan komitmen sangat penting. Hubungi beberapa pelanggan yang telah menerima perkhidmatan dari mereka dan ketahui lebih lanjut mengenai perniagaan sebelum mempertimbangkan untuk bekerja dengan mereka.

Ingat petua ini dan anda tidak akan pernah salah dengan peniaga terbaik untuk mendapatkan tawaran yang baik, sama ada dalam industri automotif atau elektronik.