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Rapid CNC Machining

Pemesinan CNC Pantas

Essai specialize in rapid prototyping, sheet metal and low volume production of custom parts. Our international team of engineers and technicians use advanced equipment and techniques like 3D metal printing, multi-axis CNC machining and plastic injection molding, to turn your designs into reality quickly, accurately and at a great price.

Rapid CNC Machining

We use the latest software programs, advanced CNC machine tools, modern measuring equipment and skilled technicians, competitive quotations, fast delivery, and excellent quality. Essai has been widely recognized by customers worldwide.

Production Capacity:

Essai can process workpieces ranging in size from a few millimeters to complex components such as automotive dashboards. There are always a variety of stocks of plastics and metal blanks, such as Aluminum, stainless steel, carbon steel, PC, ABS, POM ... and so on, to meet many customer needs. If needed, we can also quickly purchase more exotic materials for special projects. Most Essai prototypes are produced by CNC, so they ensure accuracy equal to or better than injection molding and allow customers to bring their own materials to make their prototypes.

rapid cnc machining

At the same time, Essai can also provide customers with related post-treatment and surface treatment services, such as dusting and oxidation. Our metal CNC machining capabilities can produce various types of parts with different sizes for many industries, including automotive, aerospace, marine, construction, scientific, medical, etc. With the latest CAD / CAM software and experience in processing most metals, we are able to produce high-precision parts in small and large quantities. We can also provide polishing services including polishing, chrome plating, gold plating, spray powder coating, hot-dip and anodizing.

Before starting to manufacture any components, our dedicated account managers and project engineers will discuss the required performance of prototype parts with customers to ensure that only the most suitable materials, processes, production, processing, and transportation methods are used; if your product quantity is not large, The time is short, and high-end requirements, please choose this processing technology-CNC Machining, choose us Essai, we will give you professional services from your inquiry.

Advantages of the CNC machining:

  • Significantly reduce the number of tooling, complex parts do not require complex tooling. If you want to change the shape and size of the part. You only need to modify the part processing program. This is suitable for the development and modification of new products.
  • The processing quality is stable, the processing accuracy is high, and the repeatability is high. It meets the processing requirements of the aircraft.
  • In the case of multi-variety and small batch production, the production efficiency is high. They can reduce the time for production preparation, machine tool adjustment and process inspection. And reduce the cutting time due to the use of the optimal cutting amount.
  • Multi-coordinate linkage is possible. It can process complex profiles that are difficult to process by conventional methods. And can even process some unobservable processing parts.
  • When machining parts change, generally only need to change the NC program, which can save production preparation time.
  • Alat mesin itu sendiri mempunyai ketepatan dan ketegaran yang tinggi. Ia dapat memilih jumlah pemprosesan yang baik dan produktiviti yang tinggi (umumnya 3 hingga 5 kali ganda dari alat mesin biasa).
  • Tahap automasi alat mesin yang tinggi dapat mengurangkan intensiti tenaga kerja.

Kelemahan pemesinan CNC:

  • Peralatan alat mesin mahal dan memerlukan kakitangan penyelenggaraan yang tinggi.
  • Tetapi laluan pemprosesannya tidak mudah dikendalikan dan tidak begitu intuitif seperti alat mesin biasa.
  • Ia mempunyai keperluan yang lebih tinggi untuk kualiti pengendali dan keperluan teknikal yang lebih tinggi untuk kakitangan penyelenggaraan.

 

Our Services:
1) CNC Machine:
Three-Axis CNC
Four-Axis CNC
Five-Axis CNC
Turning CNC
Laser cutting
Sheet metal
2) Rapid Prototyping : 3D Printing / SLS / SLA/ Vacuum Casting
3) Silicon Compression
4) Low volume production and Assembly;
5) sheet metal part / stamping

Surface treatments:
Polishing, Painting, Anodizing, Electroplating , Sandblasting, silkscreen, Laser carving

We Served Industry:
Automotive, Home Appliance, Areospace, Consumer Electronic, Medical, Defence, Toy, ect.

Materials:
1) Plastic - ABS, PMMA, PC, PP, PE, POM ect.
2) Metal - Aluminum, Stainless Steel, Brass, Zinc ect.
3) Others - Rubber, Silicon, ect.

You can use all kinds of matel and plastic raw material, usually we use as below:

  • Carbon steel / cold rolled sheet / hot rolled sheet / spcc.
  • Stainless steel (201, 304, 316).
  • Aluminium steel (5052, 6061, 7075).
  • Brass / plactic ABS, PMMA, PC, PP, PE, POM / copper, etc.

Rapid CNC Machining Capabilities as follows:

Applications Machine components Medica devices
Security components Valve devices
Consumer components Electronic housings
Furniture components Motor housings
Smart lock components Fittings / Contectings
Lighting components Furniture components
Industry field Medical Aeroangkasa
Security &Protection Industrial
Consumer Packaging
LED Lighting Architectural
Electronic Household appliances
Furniture Office appliances
Telecom Military
Agricultural Automobile
Production Volume Prototype Low Volume
Small quantity Mass production
Metal material Aluminium Carbon Steel
Bronze Stainless steel
Tembaga Alloy Steels
Tembaga Iron
Plastic material ABS PVC
PP PE
PC PBT
POM PEEK
PVC PSU
PMMA Nylon
Part Surface Mirror Polish Anodizing
Plated Passivation
Painting Electrophoretic coating
Powder coating Non- stick debron coating
Industry standard ISO 9001-2008 TS16949
Peralatan 5X 400X400mm high speed CNC / FANUC
2X 500X500MM high speed CNC / MORI SEIKI,
1X 600x600MM high speed CNC/MAKINO
20X 500X500mm high speed CNC/ Taiwan TAIKAN
5X 600X600mm high speed CNC /Taiwan TAIKAN
3X 800X800mm high speed CNC /Taiwan TAIKAN
Advantages  Shorter delivery time Professional team
Competitive price Good communication
Tight tolerance Good quality control
File format 2D format 3D format
DWG STEP
PDF IGES
DXF X_T
Packaging Bubble K-K carton / wood case
PE Foam woodex /Plastic pallet
Lead time Normally 2-4 weeks
But some of them depend on the quantites  request.
Shipping By air
By express (DHL,UPS, FedEX)
By sea

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