Proses penggilingan dan pengelasan: Cara Menghapus Jahitan Las

Proses penggilingan dan pengelasan lembaran baja logam harus dilakukan dengan sangat hati-hati. Bagaimanapun, proses-proses ini akan berdampak langsung pada kualitas komponen atau produk. Setelah mengelas produk Anda, Anda harus memberikan hasil akhir yang mulus.

Dalam hal ini, Anda sedang mencari cara untuk menyelesaikan produk Anda. Anda datang ke tempat yang tepat. Pada artikel ini, kami akan memberi Anda detail tentang cara melepas dan menyelesaikan jahitan las Anda.

Panduan tentang Proses Penggilingan dan Pengelasan

Sebelum Anda mulai dengan pengelasan, Anda perlu fokus pada beberapa faktor. Sebagai permulaan, Anda perlu memahami bahwa setiap proses membutuhkan jenis penyelesaian yang berbeda. Jenisnya terutama tergantung pada bahan dan persyaratan finishing bawaannya.

Misalnya, baja karbon membutuhkan jenis finishing yang berbeda dibandingkan dengan baja tahan karat. Pada artikel ini, kita akan fokus pada dua materi ini. Jadi, tanpa penundaan lebih lanjut, mari kita mulai!

Berbagai Jenis Las

Tentu saja, penting untuk mempelajari berbagai jenis pengelasan. Di bawah ini, kita akan fokus pada jenis las ini untuk karbon dan juga baja tahan karat.

Baja karbon

Pengelasan Gas Inert Logam

Jika Anda mencari proses pengelasan berbiaya rendah untuk baja karbon, kami menyarankan pengelasan gas inert logam. Orang sering menyebut metode ini sebagai proses Las Busur Logam Gas. Meskipun hemat biaya, teknik ini dapat digunakan pada hampir semua paduan dan logam umum.

Ini populer karena memberikan hasil yang luar biasa. Untuk bahan pengisi, tekniknya menggunakan umpan kawat semi-otomatis dan gas pelindung lembam. Industri di seluruh dunia menganggap pengelasan MIG adalah pilihan terbaik untuk barang tebal dan berat.

Namun, hal itu cenderung menghasilkan lapisan las yang gemuk. Karena sifat-sifat ini, pengelasan MIG efektif untuk baja karbon. Jadi, ide yang bagus adalah mendiskusikannya dengan pabrikan Anda, dan mereka akan memandu Anda dengan cara yang tepat.

Besi tahan karat

Untuk baja tahan karat, Anda akan menggunakan proses pengelasan Tungsten Inert Gas (TIG). TIG lebih tepat dibandingkan dengan beberapa proses pengelasan lainnya. Itu menggunakan elektroda tungsten untuk tujuan pengelasan.

Selain itu, Anda tidak akan menemukan banyak keahlian TIG di industri ini. Ini adalah keahlian yang cukup sulit untuk dikuasai. Tapi, bukan berarti tidak ada satupun di luar sana. Anda hanya perlu menghubungi produsen yang andal dan Anda akan menemukan keahlian TIG.

Prosesnya juga membutuhkan waktu lebih lama dibandingkan dengan pengelasan gas inert logam. Namun, itu menawarkan hasil yang lebih baik dan lebih baik. Karena keunggulan ini, industri stainless cenderung menggunakan TIG daripada proses pengelasan lainnya.

Perbedaan Finishing

Selain fokus pada proses grind dan welding, Anda juga perlu fokus pada finishing material. Seperti proses pengelasannya , baja tahan karat dan baja karbon memiliki metode finishing yang berbeda. Di

Lihat di bawah untuk mempelajari perbedaan antara lapisan akhir baja tahan karat dan baja karbon.

Selesai Baja Karbon

Penerapan hasil akhir memiliki dampak langsung pada jenis hasil akhir yang Anda pilih. Bagaimanapun, Anda harus memiliki tujuan yang jelas tentang apa yang Anda rencanakan untuk dicapai dengan penyelesaian ini di penghujung hari. Selain itu, tidak semua jenis hasil akhir kompatibel dengan setiap bahan dasar.

Therefore, you need to focus on the base material as well before finalizing the finish of your product or components. We will be talking about removing the weld seams, but the important thing to understand here is not that you do not have to remove all the welds seams.

There are certain weld seams that are important for the metal’s functionality. Keeping these weld seams would help the metal function more seamlessly and in a better manner. This holds true for most carbon steel applications as the seam would be invisible in most cases.

For instance, undersea applications. Even for the projects that would not be hidden from the human eye. In these cases, it is better to have unfinished welds. After all, these unfinished welds offer more strength in comparison to the finished ones.

The reason being, for finished welds, you actually have to remove a certain amount of material because of the grinding process. When it comes to finishing weld for a carbon steel process, you will be surprised by its simplicity.

You would not have to prepare the entire part or component. On the contrary, you would just have to focus on places where you plan to apply the paint. Moreover, if you want the paint to last long, we recommend having a well-scratched and rough surface.

Experience shows that well scratched and rough surfaces adhere to paint better especially when you want them to have a highly finished shine.

Stainless Steel Finishes

By now, you must know that stainless steel is stronger in comparison to carbon steel. In addition, stainless has a thinner gage in case of usage. Something modern electronics require. After all, these appliances are becoming compact day-by-day.

Stainless steel works well with commercial applications. In addition, its welding finishes have a multitude for these applications. Therefore, it is recommended to use stainless steel for modern, compact, commercial, and sophisticated applications.

For example, to add an aesthetic sense to the application, you can enjoy a highly-refined finish.

Note: In case, you are working with both materials. It is important to keep them separate especially in the finishing section. This would ensure that there is no cross-contamination when you are going from stainless steel to copper.

Initial Grind and Welding Process

The initial grind and welding process is usually the same. The objective clears the weld from all the excess stock. You would have to grind the joint down to a certain level. After that, you will work with the remaining parent metal.

If finishing is not your aim, then you can remove the initial stock using a simple grinding wheel. However, make sure that you wheel has an angle grinder.

Grinding Wheel

It is possible to use a grinding wheel to remove stock form both materials. However, do bear in mind that in the case of stainless steel, you need to have highly skilled workers even to achieve a passable quality result.

On the other hand, with carbon steel, you can achieve the desired results with little effort while using the grinding wheel. Just make sure that you adopt the right angel during grinding. After all, you do not want to experience pitfalls such as undercutting or gouging.

Flap Disc on Weld

For effective weld finishing, we recommend using a flap disc. They show impressive results for both carbon steel as well as stainless steel. Since they ensure long product life, therefore, they have an edge over their counterpart, standard grinding wheel.

In addition, flap disc offers superior operating control as well as comfort. They generate less noise and the quality of surface finish that they offer is outstanding. For carbon steel, you would save give and have effective results if you use the P40 coarse grit.

Bawa pulang

A great manufacturer would always focus on the penggilingan dan pengelasan. After all, the manufacturer does understand its importance in terms of product life and finish. There are certain elements that contribute to deciding the right welding and grinding process.

For instance, the type of material you are planning to use, and product finish that you require among others. Like a lame man or a non-professional, you might not have the required knowledge to make this decision.

So, what are you to do? Simple, you need to reach out to consumers to us and we will answer all your queries in an effective manner. We will help you choose the right process to ensure great results. After all, it is our aim to please ours in every possible way.