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Rapid CNC Machining

Mesin CNC Cepat

CNC machining is a new type of machining technology. The main job is to compile machining programs, that is, to turn manual work into computer programming. Of course, you need to have experience in manual processing. General CNC machining usually refers to precision machining, CNC machining lathes, CNC machining milling machines, CNC machining boring and milling machines, etc.

Rapid CNC Machining

We use the latest software programs, advanced CNC machine tools, modern measuring equipment and skilled technicians, competitive quotations, fast delivery, and excellent quality. Essai has been widely recognized by customers worldwide.

Production Capacity:

Essai can process workpieces ranging in size from a few millimeters to complex components such as automotive dashboards. There are always a variety of stocks of plastics and metal blanks, such as Aluminum, stainless steel, carbon steel, PC, ABS, POM ... and so on, to meet many customer needs. If needed, we can also quickly purchase more exotic materials for special projects. Most Essai prototypes are produced by CNC, so they ensure accuracy equal to or better than injection molding and allow customers to bring their own materials to make their prototypes.

rapid cnc machining

At the same time, Essai can also provide customers with related post-treatment and surface treatment services, such as dusting and oxidation. Our metal CNC machining capabilities can produce various types of parts with different sizes for many industries, including automotive, aerospace, marine, construction, scientific, medical, etc. With the latest CAD / CAM software and experience in processing most metals, we are able to produce high-precision parts in small and large quantities. We can also provide polishing services including polishing, chrome plating, gold plating, spray powder coating, hot-dip and anodizing.

Before starting to manufacture any components, our dedicated account managers and project engineers will discuss the required performance of prototype parts with customers to ensure that only the most suitable materials, processes, production, processing, and transportation methods are used; if your product quantity is not large, The time is short, and high-end requirements, please choose this processing technology-CNC Machining, choose us Essai, we will give you professional services from your inquiry.

Advantages of the CNC machining:

  • Significantly reduce the number of tooling, complex parts do not require complex tooling. If you want to change the shape and size of the part. You only need to modify the part processing program. This is suitable for the development and modification of new products.
  • The processing quality is stable, the processing accuracy is high, and the repeatability is high. It meets the processing requirements of the aircraft.
  • In the case of multi-variety and small batch production, the production efficiency is high. They can reduce the time for production preparation, machine tool adjustment and process inspection. And reduce the cutting time due to the use of the optimal cutting amount.
  • Multi-coordinate linkage is possible. It can process complex profiles that are difficult to process by conventional methods. And can even process some unobservable processing parts.
  • When machining parts change, generally only need to change the NC program, which can save production preparation time.
  • The machine tool itself has high precision and rigidity. It can choose favorable processing volume and high productivity (generally 3 to 5 times that of ordinary machine tools).
  • High degree of machine tool automation can reduce labor intensity.

Disadvantages of CNC machining:

  • Machine tool equipment is expensive and requires a high level of maintenance personnel.
  • But its processing route is not easy to control and is not as intuitive as ordinary machine tools.
  • It has higher requirements for the quality of operators and higher technical requirements for maintenance personnel.

 

Produsen pemrosesan yang berfokus pada industri presisi selama beberapa tahun dan insinyur teknis memiliki pengalaman pengoperasian lebih dari 10 tahun. Di bawah pengoperasian insinyur teknis etsa profesional Essai, kualitas produk lebih tinggi, atenuasi ikatan silang, dan tingkat deformasi dapat dikontrol.

Bahan bakunya terbuat dari bahan baku yang baik, yang memiliki kinerja stabil dan masa pakai yang lama, mengurangi tingkat cacat suku cadang, dan memiliki banyak jenis produk dan spesifikasi lengkap. Dari produksi hingga keluar gudang, terdapat sistem deteksi yang ketat, yang selalu menjaga pengoperasian yang efisien dan presisi yang baik. Kualitas terjamin, dan pelanggan koperasi berada di banyak daerah.

Perusahaan ini memiliki beberapa mesin bubut CNC, pusat permesinan, gerinda tanpa pusat, mesin bubut otomatis untuk memproses berbagai bagian poros logam presisi tinggi. Itu dapat melakukan berbagai perawatan permukaan sesuai dengan kebutuhan pelanggan, seperti pelapisan nikel kimia, berbagai pelapisan seng, oksidasi, perlakuan panas kromium Ukuran pemrosesan hingga φ35mm, panjangnya 2000mm, dan akurasi pemrosesan hingga ± 0,004mm.

Dilengkapi dengan staf layanan pelanggan produk profesional untuk membantu pelanggan dalam memilih produk yang cocok untuk mesin mereka. Perusahaan memiliki layanan purna jual yang sempurna, dan diterima dengan baik oleh pelanggan baru dan lama; kami berdedikasi untuk menyediakan pelanggan kami dengan produk transmisi yang efisien dan stabil serta layanan teknis yang profesional.

Peralatan Utama:

  • Pusat Mesin CNC (penggilingan CNC, pembubutan CNC), Bubut CNC, dll.
  • Mesin pemotong laser, mesin bor, dll.
  • Mesin tekuk, mesin stamping, mesin punching, mesin las, dll.
  • Mesin pemotong laser tabung, tukang las Robert, dll.

Selesai:

  • Galvanis hot-dip, cold dip galvanis, pewarnaan seng, pelapisan bubuk, dll.
  • Sandblasting, Anodizing Color, Blackening, Polishing, dan Brushing, dll.

Gambar:
Langkah, Stp, Igs, X_T, Cad, Pdf, Dwg, Dxf atau Sampel.

You can use all kinds of matel and plastic raw material, usually we use as below:

  • Carbon steel / cold rolled sheet / hot rolled sheet / spcc.
  • Stainless steel (201, 304, 316).
  • Aluminium steel (5052, 6061, 7075).
  • Brass / plactic / copper, etc.

Rapid CNC Machining Capabilities as follows:

Applications Machine components Medica devices
Security components Valve devices
Consumer components Electronic housings
Furniture components Motor housings
Smart lock components Fittings / Contectings
Lighting components Furniture components
Industry field Medical Aerospace
Security &Protection Industrial
Consumer Packaging
LED Lighting Architectural
Electronic Household appliances
Furniture Office appliances
Telecom Military
Agricultural Automobile
Production Volume Prototype Low Volume
Small quantity Mass production
Metal material Aluminum Baja karbon
Bronze Stainless steel
Copper Alloy Steels
Kuningan Iron
Plastic material ABS PVC
PP PE
PC PBT
POM PEEK
PVC PSU
PMMA Nylon
Part Surface Mirror Polish Anodizing
Plated Passivation
Lukisan Electrophoretic coating
Powder coating Non- stick debron coating
Industry standard ISO 9001-2008 TS16949
Peralatan 5X 400X400mm high speed CNC / FANUC
2X 500X500MM high speed CNC / MORI SEIKI,
1X 600x600MM high speed CNC/MAKINO
20X 500X500mm high speed CNC/ Taiwan TAIKAN
5X 600X600mm high speed CNC /Taiwan TAIKAN
3X 800X800mm high speed CNC /Taiwan TAIKAN
Advantages  Shorter delivery time Professional team
Competitive price Good communication
Tight tolerance Good quality control
File format 2D format 3D format
DWG STEP
PDF IGES
DXF X_T
Packaging Bubble K-K carton / wood case
PE Foam woodex /Plastic pallet
Lead time Normally 2-4 weeks
But some of them depend on the quantites  request.
Shipping By air
By express (DHL,UPS, FedEX)
By sea

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