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Friction Stir Welding (FSW)
Friction Stir Welding (FSW) yang is an advanced solid-phase welding technology. The heat input during welding is small, the metal does not melt, and there is no elemental burnout. For a high-quality connection of metal materials such as aluminum, magnesium, steel, titanium, and metal matrix composite materials.
Our company is mainly engaged in special CNC processing (friction stir welding, vacuum brazing), friction welding stirrer, brazing flux, and special welding technology application and promotion in various emerging industries. Provide a total solution to meet product needs. At the same time, there is a production base in Shenzhen.
In the field of metal material welding and processing, we have various experts who have in-depth knowledge of metal applications, thermal calculations and radiator product manufacturing. From controlling alloy composition to improving the manufacturing process to meet the needs of various customers, including material selection, heat dissipation scheme design, strength calculation, mechanical processing, welding process, product surface treatment, product assembly, etc., to achieve batch product stability and efficiency, Reduce cost control, etc.
Customers cover various industries: including AVIC, China Shipbuilding Heavy Industries, and other military units. Huawei, Chuangxin Laser, CRRC, Siemens, BYD, Tesla, etc.
Technical characteristics of friction stir welding:
- High-efficiency welding of aluminum, magnesium, lead, copper, steel, titanium, metal matrix composite materials, dissimilar metals and other materials can be achieved.
- It can be automated, with low energy consumption, high efficiency, and low requirements on operating environment.
- No need to add welding wire, no shielding gas, low cost.
- No pollution, no smoke, no radiation, safe and green.
- The residual stress of the joint is low, and the welding deformation is small.
Equipment functions and features:
- The main structure is made of high-strength and high-quality castings. After multiple heat treatments and aging treatments, it has ultra-high rigidity, stability and good seismic performance to meet the large load requirements of the welding process.
- Dilengkapi dengan sistem kontrol khusus untuk pengelasan gesekan gesekan berdasarkan sistem Siemens, yang dapat mewujudkan operasi pengelasan satu tombol dari pengelasan kurva dua dimensi planar.
- Dilengkapi dengan kontrol manual dan kontrol otomatis dari dua mode operasi pengelasan; perpindahan konstan dan mode kontrol mode ganda tekanan konstan.
- Antarmuka operasi pengelasan gesekan gesekan profesional yang menyenangkan, menggunakan bahasa pemrograman CNC industri standar, nyaman untuk pemrograman pengelasan.
- Itu dapat dilengkapi dengan sistem bongkar muat otomatis untuk mewujudkan pengelasan otomatis sepenuhnya dan meningkatkan tingkat pemanfaatan kerja tahunan peralatan.
- Sistem pelumasan terpusat yang andal mewujudkan pelumasan otomatis intermiten kontrol pusat dari setiap sumbu gerakan.
- Paduan aluminium 1-25mm yang dapat dilas dan paduan magnesium, bahan paduan tembaga 1-8mm.
- Green energy-saving LED working lighting device.
Industry application
Widely used in scientific research and various industries:
1. Automotive industry: aluminum alloy wheels, battery trays, water-cooled sleeves, rear axles, car body panels, stitched blank car bodies, aluminum foam structures, etc.
2. Power electronics industry: finned radiators, liquid-cooled radiators, heat sinks, water-cooled plates, water-cooled boxes, etc.
3. Train industry: vehicle body, sidewall, floor, roof, bolster, coupler, etc.
4. Weapon industry: torpedo barrel, missile shell, armored body, and integrated display terminal, etc.
5. Smelting industry: cathode conductive beam, cathode plate, anode plate, etc.
Related Documents: Pengelasan Aduk Gesekan
Essai, penyedia profesional global "solusi menyeluruh" untuk pengelasan pengadukan gesekan
Kepala pencampur
- Kepala mixer bahu tunggal.
- Mixer bahu ganda.
- Kepala mixer bahu statis.
- Rumah ꄲ mixer bahu uniaksial.
- Mixer bahu uniaksial.
Mixer bahu uniaksial
Alat las pengaduk gesek (mixing head) adalah salah satu teknologi inti untuk mewujudkan pengelasan aduk gesek, yang dikenal sebagai "jantung" dari pengelasan aduk gesek. Sebagai produsen kepala pencampur profesional, kami memiliki tim desain kepala pencampur tingkat tinggi, produksi lanjutan, dan peralatan pemrosesan, serta teknologi perlakuan panas dan pengujian terkemuka. Mengingat material, ketebalan dan metode pengelasan yang berbeda, perusahaan kami telah berhasil mengembangkan berbagai spesifikasi dan serangkaian kepala pencampur.
Standardisasi dan serialisasi kepala pencampur
Setelah bertahun-tahun eksplorasi dan akumulasi proses, perusahaan kami telah menstandarkan ratusan kepala pencampur, yang cocok untuk mengelas semua rangkaian paduan aluminium, paduan magnesium, paduan tembaga, serta beberapa merek baja paduan suhu tinggi dan bahan paduan titanium; bentuk las meliputi jahitan lurus datar, bidang dua dimensi, jahitan melingkar silinder, jahitan longitudinal silinder, jahitan melengkung ruang, garis berpotongan dan las lainnya; Bentuk pengelasan termasuk sambungan pantat, sambungan pangkuan, dll. Pengelasan, sambungan pantat, pengelasan ketebalan yang tidak sama, pengelasan dua sisi, pengelasan sudut, dan bentuk pengelasan lainnya.
The standardized mixing head is a batch mixing head developed for mass use in the market. Its main customers are long-term stable welding products. The change of product structure does not affect the use of the mixing head, and the use conditions do not change significantly. The typical application fields of standardized mixing head include: new energy vehicle parts (battery tray, battery pack, water-cooled plate, radiator, hub), rail train (vehicle body, sidewall, floor, roof, sleeper beam, coupler plate, etc.), power electronics (fin radiator, liquid-cooled radiator, heat sink, etc.)
| The company has standardized friction stir welding tools | ||||||
| Serial number | Applicable welding materials | Applicable weld characteristics | Applicable welding form | Welding thickness | Suitable for products | Maximum weldability |
| 1 | Aluminium alloy | Flat seam Two-dimensional plane Casing annulus Longitudinal joint of cylinder |
Docking Lap joint Lap lap Unequal thickness welding Double sided welding |
1～60mm | Battery tray radiator Water cooled plate Wallboard products Cylinder products Box products |
3.0m/min |
| 2 | magnesium alloy | 1～20mm | 2.0m/min | |||
| 3 | Copper alloy | 1～15mm | 1.0m/min | |||
| 4 | Lead alloy | 1～30mm | 1.0m/min | |||
| 5 | Superalloy steel | 1～10mm | 0.5m/min | |||
1. It can achieve efficient welding of aluminum, magnesium, lead, copper, steel, titanium, metal matrix composite materials, dissimilar metals, and other materials.
2. It can be automated, with low energy consumption, high efficiency, and low requirements on the operating environment.
3. No need to add welding wire, no protective gas, low cost.
4. No pollution, no smoke, no radiation, safe and green.
5. The residual stress of the joint is low, and the welding deformation is small.
Friction Stir Welding (FSW) used in many industries
- Automotive industry: aluminum alloy wheels, battery trays, water-cooled sleeves, rear axles, car body panels, stitched blank car bodies, aluminum foam structures, etc.
- Power electronics industry: finned radiators, liquid-cooled radiators, heat sinks, water-cooled plates, water-cooled boxes, etc.
- Weapon industry: torpedo barrel, missile shell, armored body and integrated display terminal, etc.
- Smelting industry: cathode conductive beam, cathode plate, anode plate, etc.
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