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CNC Machining Parts and benefits

2020-05-22

CNC Machining Parts and Advantages

pemesinan CNC is very expensive, but many factors contribute to the profitability of these machines. However, before we talk about what makes them so expensive, we should understand what pemesinan CNC is all about.

When the movement of tools and factory machines is performed using pre-programmed computer software during a manufacturing process, we call this pemesinan CNC .

This process can control a large number of complex machines such as grinders, lathes, mills and milling machines. Three-dimensional cutting facilitates the use of CNC machines and that very quickly.

As the name “Computer Numerical Control” or CNC suggests, the ownership of manual labor is reduced. However, this new technology requires an operator to power the jobs.

The CNC system looks like a normal computer, but the programs that offer it are different from the others.

However, this is CNC machined if the cost problem shown in the image may be different. The cost of the parts depends on several factors regardless of where you work.

Let’s look at these factors

1) The number of pieces

The number of pieces ordered in a shipment actually reflects the total cost. The reason is that large orders are more expensive, but if you have a larger number, the price for each additional unit will decrease.

It can be understood that the higher the order, the higher the final costs, but the lower the unit costs.

Another important factor is the processing time, in this case the time it takes to ship the parts. The cost of the pieces shipped in a few weeks would be cheaper than one or two days.

2) Selection of materials

The material selected in the machine parts affects the cost in two ways:

Raw material costs

Machinability costs of materials

Raw material costs vary from material to material, some of the material is more expensive than another. On the other hand, some materials are difficult to manufacture compared to other materials.

A material is more expensive if its mechanization is less. If the material is hazardous, production costs continue to take into account safety measures.

The most common types of material are:

a) Metals - brass, copper alloys, aluminum, steel, stainless steel, steel and titanium

b) Plastics: PVC, Delrin, extruded nylon, acrylic and polyethylene

3) Equipment needed for manufacturing

The equipment used today is different and expensive. You should be aware that a part can be finished with a multi-axis machine or that you need more than one.

Knowledge of the requirements of different types of machines is also required.

The capacity and shape size of the required equipment are also added to the factors that reflect the total cost.

4) Parts geometry / parts geometry

Dimensi bahagian disebut geometri kepingan. Sekiranya bahagiannya lebih besar, akan ada lebih banyak kos pembuatan kerana anda memerlukan lebih banyak bahan. Selain bahagian besar, bahagian yang kompleks dan terperinci juga meningkatkan kos.

Ini kerana proses yang lebih kompleks terkumpul.

Apabila mesin berada di peringkat reka bentuk, senang merancang bahagian yang mahal. Oleh itu, hubungi pengeluar yang terlatih untuk mengeluarkan bahagian yang berfungsi dan cekap.

5) bertolak ansur

Toleransi bahagian adalah jarak fizikalnya dengan reka bentuk yang disimpan.

Pengukuran dibuat dalam seperseratus atau seperseribu inci. Jumlah kos meningkat sekiranya bahagian tersebut mempunyai toleransi yang ketat kerana kerumitan atau keperluan.

Bahagian dari mana bahagian itu disambungkan ke yang lain harus disediakan untuk toleransi yang dekat.

6) kos buruh

Some machinists are involved in the manufacture of a part and should be paid for their efforts. If it is a complex or difficult part of a top qualified machinist, it is the cost of production.

These experts learn primarily from their work experience and not from college. The more work you need to do a part, the higher the production costs.

Benefits

Rotary cutters are used during machining or milling to shape the material for the benefit of the user. This process successfully removes materials to make the important part. There are many machining operations available, some of which supply larger parts and others smaller parts for a large production process. Machining is very popular among various industrial processes and is often used. Virtually all industries are needed because there are likely to be multiple parties.

Various types of machines are available for processing. However, pemesinan CNC is one of the most important processes. Computer Numerical Control or CNC includes a computer to control the operation of the milling device. This application is simple and can remove material with a single axis. It is usually done for engraving and coloring. The CNC machining center for windows and doors includes other tools, including the bull nose cutter. When these tools are used in this process, the accuracy of the milling device can be improved and you can easily maintain the working speed at the same time.

Seperti yang dijelaskan di atas, beberapa alat pemesinan ketepatan CNC beroperasi di luar satu paksi. Ini memberi anda lebih banyak kawalan terhadap proses pengilangan dan lebih banyak dinamika dalam produk siap. Mesin pelbagai paksi adalah salah satu sistem pemesinan yang paling maju. Mesin ini mempunyai pelbagai kawalan akses untuk membuka kunci bahagian yang dipasang secara mendatar yang dapat dimesin dan diputar dari sudut yang berbeza. Dengan cara ini, alat pemprosesan CNC dapat dibuat lebih dinamik dan pengguna akhir dapat memberikan lebih banyak kawalan.

Salah satu kelebihan penting pemesinan CNC adalah hakikat bahawa produk dibuat sangat baik seperti apa yang kita dapat sebagai manusia. Perisian yang digunakan untuk mengoperasikan mesin ini dapat ditingkatkan dengan mudah untuk memenuhi semua keperluan produk akhir. Dengan cara ini, produk yang unggul juga dapat menjimatkan tenaga kerja manusia untuk pembuatan. Oleh itu, kos dapat dikurangkan.

Kesimpulannya

To ensure a smooth production process, please do not hesitate to contact us - ESSAI INDUSTRIES: A CNC machining service provider , which has been offering these services for years. Many of these service providers offer a detailed overview of their services on their online websites. You can check on their websites what processing services these providers offer and what are the prices that apply to the various services. It is always advisable to search different online sites of these CNC machining service providers to take a look at the different price ranges and the different levels of service they offer. Once you’ve listed a few names, choose the name that best suits your needs and at the right prices. Care must be taken when choosing a CNC machining service provider to avoid future remorse.

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